WEBINAR: Revitalizing the Naval Industry with Elastomer Additive Manufacturing — Transcript
Full transcript
- 0:03um
- 0:04welcome everyone uh to foodie natives
- 0:06webinar revitalizing the naval industry
- 0:10with last stoma addison manufacturing
- 0:12um maria could you just make it full
- 0:14screen please
- 0:15my name is madeline fire and i will be
- 0:18the moderator today i am joined actually
- 0:21as well by our panelists vigilis memphis
- 0:24from lino 3d and lambros liascovietis
- 0:28from hull works sa apologies gentlemen
- 0:31for mispronouncing your names if i did
- 0:33and good afternoon
- 0:36so today as i stated my name is madeline
- 0:39freya i am the english content
- 0:41specialist for 3d natives which is the
- 0:43largest international online media
- 0:45platform on 3d printing available in
- 0:48five languages
- 0:50english of course
- 0:51but also french german spanish and
- 0:54italian
- 0:55i will be the moderator of this panel
- 0:57especially the q a and a reminder
- 1:00actually to all the participants if you
- 1:02would like to ask any questions at any
- 1:05point during the webinar please ask at
- 1:07the q a button which you will see at the
- 1:10bottom of your screen it just makes it
- 1:12much more likely that we will be able to
- 1:14see
- 1:15your questions at the end
- 1:18um and you can ask them at any point
- 1:20we'll gather them and we have 15 minutes
- 1:22dedicated entirely to the q a so our
- 1:24experts will be able to answer anything
- 1:26you might want to know
- 1:28uh
- 1:29and so moving on vigilis maverpulis
- 1:33again sorry is the manager of the 3d
- 1:36department of lino sa he is certified
- 1:39with an msc in electronic and
- 1:42mechatronic
- 1:44design he has 24 years of experience in
- 1:46the medical and printing industry having
- 1:49worked as a consultant engineer for
- 1:51delaware imaging techniques developing
- 1:54banknote security features and as vice
- 1:56president of sales at smalter
- 1:58group of companies and for those of you
- 2:00who might not know lino 3d is actually a
- 2:033d printing lab located in greece with
- 2:06an expertise in all up to and all kinds
- 2:09of additive manufacturing technologies
- 2:11uh their specialized personnel and fully
- 2:14equipped facilities managed to develop
- 2:16and distribute integrated printing
- 2:17solutions consisting of equipment
- 2:19applications consumables and services to
- 2:21customers and professionals in the 3d
- 2:24printing market focusing on innovative
- 2:26technologies and new materials
- 2:29and actually just a little bit of a
- 2:30change uh kimon won't be joining us
- 2:32because he had
- 2:35something come up but let me introduce
- 2:37you to lambros the eskovitis
- 2:40sorry
- 2:41follow
- 2:42who following a successful career in
- 2:44banking as a private banker for
- 2:45refusable banks in greece and luxembourg
- 2:48became an investment associated for vc
- 2:50fund and then decided to join the
- 2:52maritime industry in 2015
- 2:55um
- 2:56as
- 2:56marine activities had been lifetime
- 2:58hobbies of his the first step for him
- 3:00was to be head of the marine division of
- 3:02motor dynamics sa the
- 3:04uh the exclusive distributor of yamaha
- 3:06motive for greece bulgaria and romania
- 3:08for over 50 years in the early years
- 3:10lamborghs after graduating from athens
- 3:12college studied business economics at
- 3:14the university of sunderland and
- 3:16received his mba from the university
- 3:18of staff clyde in glasgow and hellworks
- 3:22is where he is currently working um and
- 3:25as the sales of marketing director
- 3:28hellworks is a ship building company
- 3:30also located in greece which is composed
- 3:32of professionals with diverse
- 3:33backgrounds and skills
- 3:34who combine their love of the sea and
- 3:37their skills to design and build
- 3:39seaworthy vessels and provide high-end
- 3:41boating services
- 3:42so let's move on to the next slide and
- 3:44the webinar topic itself so i'm sure
- 3:48most of you are very aware of this
- 3:50significant growth that we have seen
- 3:53in the 3d printing industry in recent
- 3:55years
- 3:57what you might be less aware of is the
- 3:59actual growth of the elastomer market
- 4:02which is also the material we'll be
- 4:04focusing on today
- 4:05um in this graph which is from polaris
- 4:08market research you can see that though
- 4:10it the uh the last time the market was
- 4:12valued at 17
- 4:14172.1 million usd in 2020 it's actually
- 4:19expected to grow exponentially with a
- 4:21cagr of 29
- 4:24as you can see in 2028 it will have
- 4:26significantly increased which is only in
- 4:28a few years and that is actually in all
- 4:31areas including north america europe
- 4:33asia pacific
- 4:34latin america and even the middle east
- 4:37showing the importance of elastomers in
- 4:393d printing the reason for this is
- 4:42because uh a last demand for last time
- 4:45is has grown as they have exceptionally
- 4:48good properties for different
- 4:49applications notably high tear and
- 4:52abrasion resistance durability and
- 4:54elasticity um
- 4:56though this growth might
- 4:58is more focused in automotive aerospace
- 5:00and defense and consumer goods maritime
- 5:02is actually a sector that is rapidly
- 5:04integrating it and seeing the benefits
- 5:06of the last 100 a.m which you will see
- 5:08more of later today and if we can move
- 5:11to the next slide please
- 5:14so just quickly before i need to move on
- 5:16uh the rule of a.m in maritime
- 5:19admissibly maritime has been a little
- 5:21slower to adopt am in some of the other
- 5:24sectors that are using the technology
- 5:26however that has been rapidly changing
- 5:29even over the past year
- 5:31many in the industry are starting to see
- 5:32the benefits of using 3d printing for
- 5:35various applications for example spare
- 5:37parts one example i can think of the us
- 5:40navy
- 5:41is actually currently researching
- 5:43whether 3d printing could be used to
- 5:45create spare parts on the sea for their
- 5:48ships meaning that they could carry
- 5:50lighter loads and have more
- 5:54availability for spare parts in case of
- 5:56any
- 5:57emergencies it's also particularly am is
- 6:00particularly interesting for the sector
- 6:02thanks to its flexibility ability to
- 6:04create lighter more optimized parts and
- 6:06of course its cost effectiveness
- 6:09for those reasons we are seeing
- 6:11increasing r d in the field notably for
- 6:13today's webinar companies like lino and
- 6:15heliworks are increasing the use of 3d
- 6:17printing in greece
- 6:19in the maritime sector which is a major
- 6:21hub for marathon as you can probably
- 6:24guess
- 6:26and with that i will leave you in the
- 6:28capable hands of our panelists once
- 6:30again welcome everyone today's webinar
- 6:33and let's get started
- 6:35thank you for joining us today
- 6:37let's discuss and to understand what is
- 6:40their lastomer and
- 6:43what are they
- 6:45so an elastomer is a polymer with the
- 6:49property of a
- 6:50property of elasticity generally having
- 6:52notably low
- 6:55young modulus
- 6:56and high yield strain compared with
- 6:59other materials
- 7:01elastomers are best described as rubbery
- 7:04materials
- 7:06rubber originally meant
- 7:07natural rubber later on elastomer became
- 7:11to the goal used to talk about synthetic
- 7:14rubber
- 7:15most rubbery materials are now
- 7:17considered a type of elastomeric
- 7:20material
- 7:22allow me
- 7:24here to emphasize
- 7:27that the production of elastomer with a
- 7:31traditional method
- 7:32it's a time consuming and expensive pro
- 7:36expensive
- 7:38process
- 7:39so today we'll explore how the 3d
- 7:42printing can offer unique production
- 7:46solution
- 7:48so
- 7:49we have some livestreamer examples
- 7:54probably let's focus on type of
- 7:56elastomers
- 7:58it's a tpa tpc tpu
- 8:00tpo tpv or tps and more more more
- 8:07some examples that is also familiar form
- 8:09for us all of us is let's say sock
- 8:12absorbers
- 8:14or gaskets or impellers
- 8:17connectors for sure
- 8:19frame gaskets
- 8:21pump ceilings
- 8:23flexible couplings even the plastic
- 8:26carpets in our house they use an
- 8:29elastomer material
- 8:31let's focus on unique properties of
- 8:34elastomer
- 8:35which is the unique properties first of
- 8:38all elasticity or flexibility
- 8:43flexibility gives to
- 8:45[Music]
- 8:46to elastomers
- 8:49a high tensile stress
- 8:51strength
- 8:52and also elongation and break
- 8:56plus
- 8:57we have a
- 8:58tier resistance
- 9:00or
- 9:01abrasion resistance
- 9:05and of course
- 9:07oil or in some cases any chemical
- 9:11resistance
- 9:12depends of the chemical
- 9:16so
- 9:17all the above unique properties of
- 9:20elastomeric materials come to exploit
- 9:24with the use of a 3d dimensional predict
- 9:28what is that
- 9:30first of all is the volume production
- 9:32without too lick and replacing the
- 9:36ejection molding
- 9:38this is the most important
- 9:40today
- 9:41of course
- 9:42probably all of us we know that
- 9:44[Music]
- 9:45with the 3d printing we have a
- 9:47personalization customization
- 9:51lower density of the part because we can
- 9:54design it
- 9:55to have a lower density
- 9:58the weight of structure
- 10:00also it's a matter of design that we can
- 10:02design with a such way to be a lighter
- 10:07of course on demand parts
- 10:09and the most important
- 10:11for the service bureau
- 10:13services is the low
- 10:16low material waste
- 10:20for those who
- 10:22[Music]
- 10:23they are not so familiar with 3d
- 10:26technology
- 10:27allow me to give a brief description of
- 10:29its technology
- 10:33the
- 10:34oldest of one is the
- 10:36fdm as we know as a fuse the position
- 10:41modeling
- 10:46the filament
- 10:49is passed through the hot nozzle
- 10:52and
- 10:53deposited
- 10:54in layers creating the desired object
- 10:59the other technology who actually is new
- 11:02is the name pam
- 11:05and
- 11:06it's a pellet additive manufacturer
- 11:10in that case the pellets or flex
- 11:13is extruded through the hot nozzle again
- 11:17and deposited in layers created creating
- 11:21also the desired object
- 11:24the other technology that is a
- 11:28also
- 11:30right now old is the sla technology or
- 11:33stereo lithography
- 11:36here we have a laser beam that cures
- 11:39a photopolymer raising
- 11:42point to point
- 11:45till creating the desired object
- 11:49and from the other hand we have an sls
- 11:52technology this is selective laser
- 11:54scenario
- 11:55that the laser beam
- 11:58fuses a photopolymer powder
- 12:02point to point again
- 12:04till creating
- 12:05the desired object
- 12:09so
- 12:103d printing technologies for elastomer
- 12:13and dlp
- 12:15so allow me once again to focus on
- 12:19what is the ddp technology
- 12:22dlp technology is the
- 12:24digital
- 12:26micro mirror device or dmd
- 12:30which is the core of texas instruments
- 12:33dlp
- 12:34projection technology
- 12:37the dlp chip contains several hundred
- 12:40thousand
- 12:41micrometers micro mirrors
- 12:44excuse me
- 12:45the micro mirrors can be
- 12:48individually rotated
- 12:50in on or off position
- 12:55in the own mode
- 12:56the light from the led projector is
- 13:00reflected
- 13:01by the lens
- 13:02causing the photo sd material to become
- 13:06solidified
- 13:08so regarding the
- 13:11method bottom up that we have a printers
- 13:16with the technology a bottle map
- 13:19usually has been adapted to small
- 13:21breeders for prototyping or for the
- 13:25small production
- 13:27for functional parts of course depending
- 13:31of from predator or
- 13:33from the resin
- 13:37so the top-down printing
- 13:41refers usually to the large large
- 13:44capacity printers
- 13:46that usually use
- 13:48a dlp technology
- 13:50to take the advantage every benefits of
- 13:54this technology
- 13:56still reuse and photosensitive
- 13:59material
- 14:01and we can see in next slides more
- 14:04deeply
- 14:05what is the
- 14:06top down and what is offered the
- 14:09top-down tlp pretty
- 14:12let's to
- 14:13discuss a bit
- 14:15about the etec
- 14:17or any visiotek or
- 14:19e-tec
- 14:22the e-tec was the first company in the
- 14:25world that to integrate dlp technology
- 14:28in 3d 3d breeding
- 14:31in the last
- 14:3215 years
- 14:36base of this experience and know-how
- 14:39led here
- 14:40to build the world's first production 3d
- 14:44printer
- 14:45that can handle elastomeric material
- 14:50the extreme
- 14:528k printer can produce hydrants
- 14:56for functional parts
- 14:59of different size and shapes
- 15:02taking the advantages the advantage
- 15:05of benefits that only 3d breeding can
- 15:10offer
- 15:12the goal of this machine of course is a
- 15:14large projection
- 15:16scale
- 15:183d breeding
- 15:19with a volume of 66 liter of resin
- 15:26here we have seen some
- 15:28parts which can
- 15:30be made
- 15:32of elastomer material
- 15:35i will focus on
- 15:38the impeller is the the white one
- 15:41on the
- 15:44top
- 15:45row
- 15:48perhaps is the most important component
- 15:52in both
- 15:53engines
- 15:55the purpose of the impeller is
- 15:58to cool the boat engine
- 16:01by transporting sea water
- 16:04in the engine
- 16:06that means
- 16:07this part
- 16:09can be
- 16:10stay
- 16:11and
- 16:13operate in a very very harsh environment
- 16:20right now
- 16:21if someone wants to produce all this
- 16:24part
- 16:25should be invest a lot of money to
- 16:28produce a mold and to
- 16:33time to wait i don't know how many
- 16:35months to produce the malt and then to
- 16:38starting to produce part
- 16:40part by part or one part with a
- 16:443d printing we can print it on demand
- 16:46just one part
- 16:50so
- 16:52elastomer
- 16:54industries of elastomer
- 16:56it is of using elastomerics
- 16:59more or less everywhere
- 17:02is a construction industry oil gas
- 17:04industry
- 17:06coding industry consumer goods industry
- 17:10sports
- 17:11automobile medical
- 17:13electrical
- 17:15if we see around you can see in our
- 17:18house on our office you can see many
- 17:20many elastic material or elastomer
- 17:23material
- 17:25in that case in in this presentation we
- 17:27will focus on
- 17:30marine industry
- 17:33let's discuss first of all just a bit
- 17:35from our
- 17:36area in greece
- 17:38in greece we have more than 5 000
- 17:41islands
- 17:43and maritime market
- 17:45is a larger industry and will have many
- 17:48small and large shipyards
- 17:55a last america
- 17:57can
- 17:59they can take all these advantages
- 18:02like a rabbit manufacturer customization
- 18:04design followed data
- 18:08material and running aging
- 18:10abrasion and tea resistant
- 18:12or in the math and demand
- 18:15products and to try to
- 18:19to adapt on marine industry
- 18:23that's why we decided to work with one
- 18:25of the best shipyards
- 18:27in construction of luxury inflatable
- 18:31boats
- 18:32halliworks
- 18:34we asked them to suggest us
- 18:37some of the parts that are made of
- 18:40elastic material
- 18:42and that they believe we will help them
- 18:46in their production
- 18:49they choose
- 18:50to print not the luxury or fancy
- 18:54ancesory that
- 18:56hal works usually puts on their boats
- 19:01but they choose those that are
- 19:03constantly enhanced environment
- 19:06and in coda with the salt water
- 19:11some of this
- 19:13will be present by hal works executives
- 19:17my friend labros
- 19:19in the next slide
- 19:23so hello and welcome from my side so
- 19:27thank you van gaalis for the for the
- 19:29nice presentation so far
- 19:31um
- 19:32let me tell you very quickly that
- 19:34we build our boats
- 19:36out of grp
- 19:38that is glass reinforced polyester
- 19:41if you haven't come across it
- 19:44uh so grp
- 19:46is the core material of the boat
- 19:49however once the hull and deck are
- 19:53built and glued together
- 19:55we start installing
- 19:58other parts
- 20:00whether that is the console or smaller
- 20:02parts like handlebars like
- 20:06other parts as you see here a deck drain
- 20:10what what a deck train does is just a
- 20:13hole on the boat
- 20:15on the deck of the boat
- 20:17which allows for all the water that
- 20:19might come in
- 20:21uh from let's say a large wave or while
- 20:24i don't know cleaning the boat or
- 20:26whatever
- 20:27so uh the deck
- 20:29gets to drain
- 20:33that's that's why we need an outlet like
- 20:35like the one you see here
- 20:37uh
- 20:37so that's at the back part of the deck
- 20:40uh as the water comes in uh it flows
- 20:43to the back of the deck and then out of
- 20:45the boat through the string
- 20:47um the material we we were using so far
- 20:51was out of stainless steel
- 20:53why because obviously it's easy to make
- 20:56and design and easy
- 21:00to uh
- 21:02to to to install in a place where where
- 21:05there's a lot of salt water
- 21:07uh as stainless steel is is quite uh
- 21:10durable in terms of corrosion however
- 21:14uh there's so many limitations
- 21:17in using stainless steel that's why we
- 21:19started thinking about what other
- 21:21materials we could use
- 21:24which
- 21:25will be
- 21:27sustainable
- 21:28because
- 21:29we don't want to pollute the environment
- 21:31anymore
- 21:33which will be durable which will have
- 21:35all the properties that we need
- 21:38to make sure
- 21:40first and foremost that the deck drains
- 21:42and then
- 21:44obviously that
- 21:45we don't have to replace it every now
- 21:47and then
- 21:48we don't have
- 21:49uh our customers coming back and saying
- 21:52you know
- 21:53it's all good but the small parts that
- 21:56we don't like um
- 21:59that's how that's how we came across uh
- 22:01line of 3d and asked them to produce
- 22:03this key piece
- 22:05for us
- 22:07so uh now
- 22:09all of the parts that can be 3d printed
- 22:11[Music]
- 22:13with elastomers are fully customizable
- 22:16they're
- 22:17quite quick in in manufacturing
- 22:19and
- 22:21we are sure that
- 22:22we won't get any issues with the
- 22:24saltwater
- 22:25which is you know
- 22:27kills everything
- 22:28in terms of materials and i'm speaking
- 22:30of course
- 22:35as you can see here on on both pictures
- 22:39we we're practically talking about two
- 22:41parts
- 22:42uh
- 22:43the first part which which has a
- 22:44rectangular shape
- 22:46um
- 22:47is what you see on the deck
- 22:49and then behind it
- 22:52is what we will see on on
- 22:54on the next slide uh all the one after
- 22:56in fact
- 22:58um
- 23:00which is the value so
- 23:02let's move on to the next part and then
- 23:03we will come back to the tech train
- 23:05uh maria
- 23:07please
- 23:08uh vangelis can you can you explain a
- 23:10little bit about the material we use for
- 23:14draw material that we use
- 23:16so yeah in that in that case we're using
- 23:18adaptive 3d elastic tough rubber with
- 23:21the sword 70
- 23:23in order to produce
- 23:25[Music]
- 23:26the the part
- 23:29characteristic of the material you can
- 23:31see
- 23:32over here and of course you are using an
- 23:36extreme 8k printer
- 23:39next slide
- 23:41excuse me
- 23:42yeah i was saying the the the different
- 23:44types of raw materials are different
- 23:47hardnesses of course the one we chose
- 23:49for this application
- 23:51that's the most suitable one
- 23:53yes of course of course
- 23:56okay
- 23:57let's move on
- 23:58if we may
- 24:01that's that's another small
- 24:03piece that
- 24:05it was troubling us a lot
- 24:07it's a simple thing it
- 24:10it's a knob to to a small hatch
- 24:13[Music]
- 24:15clearly this knob doesn't turn you just
- 24:18use it to pull out the hatch
- 24:21so it's nothing really fancy however
- 24:26when you build
- 24:27custom boats it's nice to have small
- 24:29parts with your logo
- 24:31or make it even more personal for the
- 24:33customer if you wish to
- 24:36so on the left picture
- 24:38on the picture on the left you can see
- 24:39that
- 24:41we're using both plastic
- 24:43and stainless steel uh
- 24:47what it means is two suppliers then
- 24:50someone
- 24:51at the boatyard who will bring these two
- 24:53pieces together
- 24:55uh
- 24:56create the knob then and
- 24:59install it
- 25:01on the hatch
- 25:04clearly an easy solution would be to
- 25:06have the knob ready
- 25:08skip the part of assembling the knob
- 25:12and moving on to uh
- 25:15installing it on the boat
- 25:17that's as we did again with lino 3d
- 25:20we recreated the knob the design of the
- 25:22knob and had it printed
- 25:25using elastomers
- 25:26um so now
- 25:29it's even more durable than the previous
- 25:31one
- 25:33there is no stainless steel part which
- 25:35may or may not come off
- 25:37at any point
- 25:38or it may corrode
- 25:41or anything like that so
- 25:43it's personal it's customizable it's
- 25:45easy
- 25:46and fast to produce
- 25:49la bros how many how many knobs you have
- 25:51in your
- 25:53small boat not the big one
- 25:57roughly well
- 25:58for this specific cash there's two knobs
- 26:01uh on every boat and we built 40 bucks a
- 26:04year so we're talking uh 18 knobs
- 26:07okay
- 26:09all in all uh
- 26:10and of course we uh
- 26:12as we come up with new designs and new
- 26:14hatches
- 26:16we may even use it further
- 26:18on another part of the boat so
- 26:20they can multiply easily
- 26:23okay okay in that uh
- 26:25imagine uh just uh sorry to interrupt
- 26:28just imagine the situation where you get
- 26:3080 plastic pieces of this this knob and
- 26:34then another 80 stainless steel parts
- 26:38as you see them their laser cut and then
- 26:40you have to
- 26:41put them all together glue them together
- 26:43and then install them on the boat
- 26:46we're talking about
- 26:48a week's work for someone
- 26:50which is a complete waste of time only
- 26:52from 18 pieces
- 26:54just for making one knob and many more
- 26:56pieces on the boat
- 26:59many more handlebars many more
- 27:01latches many more
- 27:05i i cannot even begin to to to listen
- 27:08to way too many
- 27:10uh let's move on a little bit in uh the
- 27:13next page marilyn if there are any
- 27:14questions we can come back to those so
- 27:16for the notebook we used a harder
- 27:19material with a shorter 90
- 27:22characteristics of what we can see also
- 27:25over here still we use the same matin
- 27:29mass machine
- 27:30extreme ak
- 27:33the
- 27:34if you want to swap material in this
- 27:36machine
- 27:37it is
- 27:39let's say easy
- 27:41uh
- 27:43and we are able to let's say to choose a
- 27:46different material depends of request of
- 27:48our customers
- 27:52so yeah
- 27:53yeah
- 27:55this is the
- 27:56lateral part of the deck train we were
- 27:59looking at earlier
- 28:02what this piece does is
- 28:04it is added
- 28:06to to the rear
- 28:08of of the deck drain we saw
- 28:12and it's just a simple one-way valve
- 28:14that allows the water to come out
- 28:16but not back in again
- 28:20it's
- 28:21quite simple as as a solution
- 28:24yet really super important because you
- 28:27never want the water coming into your
- 28:28boat
- 28:30um
- 28:32so
- 28:33what we managed to do through through 3d
- 28:35printing
- 28:36is obviously to improve the design
- 28:40because there are limitations to what
- 28:41you can do with stainless steel
- 28:43and then
- 28:44attaching parts to it because
- 28:47the little piece you see
- 28:50the lighter color
- 28:51almost white
- 28:54it always
- 28:56it's always plastic it's always from an
- 28:58elastomer or some material of this kind
- 29:00it can never be stainless steel
- 29:02so
- 29:03no silicone yeah
- 29:05uh so you you always have to make sure
- 29:07that you
- 29:08uh attach it properly
- 29:10to the stainless steel
- 29:13rubber
- 29:15tube that you see there so doing that to
- 29:18to an elastomeric tube is quite easier
- 29:22the materials come together more
- 29:25more nicely and then
- 29:28it's also
- 29:30a matter of corrosion like we discussed
- 29:32earlier you never want metal scrolling
- 29:35on your boat
- 29:39why because especially in this part uh
- 29:42salt water is always present
- 29:44uh in the sense that it comes
- 29:46backwards and forward
- 29:48and uh there's always a little bit of
- 29:50salt water left there
- 29:52so uh corrosion will be instant
- 29:54if you don't use the proper materials
- 29:57and that
- 29:58sort of elastomer is our best case now
- 30:02that's why that's why it's the most
- 30:05challenged part that
- 30:07you're giving to us is this labros and
- 30:10indeed
- 30:12let's say we were thinking seriously
- 30:16which material we will use and finally
- 30:19we decided to use an elastomer and
- 30:22we are right we make a good decision and
- 30:26we'll be let's say
- 30:29present in your boats for i don't know
- 30:31how many years
- 30:34without that's true that's true you know
- 30:36making the the making the easy parts is
- 30:39always
- 30:40like a simple handlebar or a
- 30:43a simple
- 30:46i don't know thing that is just going to
- 30:48be a decorative like
- 30:52a cup holder or something like that
- 30:54that's easy
- 30:56what is difficult and needs engineering
- 31:00is getting to this stuff
- 31:02which is of importance to uh
- 31:05to properly floating boat and
- 31:08unsafe boat of course
- 31:11of course
- 31:13that's
- 31:14pretty much it about the parts we did so
- 31:16far
- 31:17we have more and more lined up uh
- 31:20testing all the time and
- 31:22going back and forth until we reach
- 31:26a final design and and
- 31:29and of course a final production method
- 31:32that is beneficial to everyone involved
- 31:37so yeah
- 31:39that's pretty much it and of course we
- 31:41have for you also the parts that are not
- 31:44included on this presentation that is a
- 31:46shock absorber of the
- 31:48of the engine
- 31:49plus some okay yeah yeah yeah
- 31:53also plus
- 31:54some
- 31:55customized
- 31:57key ring with
- 31:59a name of the lucky
- 32:02owner new owner of the boats
- 32:05well if we have if you have a minute to
- 32:07spare i'd like to talk about that
- 32:12it's always an issue with with keyrings
- 32:14on boats on open boats up to 10 12
- 32:17meters
- 32:19where you are in contact with the water
- 32:21it's not a yacht
- 32:24but it's not
- 32:26it's it's not a keyless boat anyway so
- 32:29you have to have your keys
- 32:31attached to something
- 32:33uh preferably something that floats
- 32:36uh but it definitely has to be good
- 32:38looking
- 32:39why because
- 32:41as you get off the boat and onto a
- 32:44little harbor or beach or anything you
- 32:46have it with you
- 32:47so we needed something custom and
- 32:50there was no way we could find something
- 32:52good looking
- 32:54and with the right properties they won't
- 32:56be
- 32:57uh
- 32:58it won't polymerize with the with the
- 33:00sun
- 33:01it won't be affected by salt water
- 33:04um
- 33:06and nothing out of these foam materials
- 33:08or any of these used so far
- 33:10are good looking or can be shaped in
- 33:12into nicer shapes rather than round
- 33:15rectangular simple shapes
- 33:19so that was uh
- 33:22the idea we had is to have a our
- 33:24in-house designer design
- 33:26uh
- 33:27a key fob
- 33:28sort of a car-like key fold
- 33:31and then asked vangelis if he if he
- 33:33could 3d print it
- 33:36and of course make it personal again by
- 33:38adding
- 33:39uh
- 33:40leaving a small space we can add the the
- 33:42name of the boat
- 33:43or whatever our customer decides uh to
- 33:46have it marked as
- 33:48um
- 33:49so i'm really really curious to see that
- 33:51in the in in the coming days
- 33:54i saw the 3d design
- 33:55i was part of it that
- 33:57you know having the real thing in your
- 33:59hands
- 34:00uh is what i'm after now
- 34:02i hope we will be able to present it in
- 34:05the next
- 34:07webinar
- 34:09to be nice
- 34:12to to seeing the people more challenged
- 34:14and the more fancier luxury
- 34:17parts not only
- 34:19functional not only hardcore engineering
- 34:21yeah yeah yeah yeah
- 34:23correct correct
- 34:24make it make it more more fancy too yeah
- 34:27yeah yeah yeah let's focus on the next
- 34:28step on the fast fancy parts
- 34:32next time that there will be
- 34:34so uh i think there's there's another
- 34:36slide with the properties of this
- 34:37material
- 34:39yeah it's the material we choose a 90 uh
- 34:42sure more hard and also this material
- 34:46we want to be
- 34:48[Music]
- 34:49totally totally
- 34:52follow your specification
- 34:54that
- 34:56you gave to us about the one-way valve
- 34:59and how to react with the water and all
- 35:01these things
- 35:03i thought passed this test and
- 35:08we were happy both of us were happy i
- 35:10thought
- 35:12next slide maria
- 35:15so
- 35:16thank you very much
- 35:19yes thank you
- 35:21yes well
- 35:23please
- 35:24no no please please it's you
- 35:27i was just gonna say thank you to both
- 35:29of you for the panel as i mentioned
- 35:32before while we're a little early but we
- 35:34will open the flow up to questions
- 35:37i see that there are already some i'm
- 35:40actually just going to ask the one the
- 35:42two that are in the chat right now so i
- 35:44don't lose them already
- 35:46um but feel free to ask questions as we
- 35:49mentioned in the q a and also vote for
- 35:51which questions you would like answered
- 35:53so i am going to start with the
- 35:54questions from delevina
- 35:57uh first which is why do you think that
- 36:00the maritime industry has taken longer
- 36:02to embrace a.m
- 36:06excuse me
- 36:08that's probably for for me to answer i
- 36:12guess
- 36:13um
- 36:15why why because
- 36:16[Music]
- 36:18it depends i mean
- 36:20for us
- 36:22building smaller boats uh like i said
- 36:24earlier
- 36:2510 to 12 meters
- 36:27maximum
- 36:30no one is really interested in new
- 36:31technologies
- 36:34they know a way that works
- 36:37and they stick with it
- 36:39for as long as they can
- 36:41why
- 36:42simply because our our production
- 36:43capacities are small
- 36:45like i said we produce uh 40 volts a
- 36:47year
- 36:48some other greek years produce up to
- 36:5150 55 maybe even 60 votes a year
- 36:55so
- 36:56rnd in general
- 36:58is
- 36:59quite focused on making the boat look
- 37:02better or even make the hull faster
- 37:06rather
- 37:06than using new technologies for smaller
- 37:10parts
- 37:12so i think you know small production
- 37:15small sector
- 37:16not
- 37:17too much
- 37:18r d because of uh
- 37:22simply lack of resources
- 37:25i think it also probably makes sense
- 37:27it's one of the most ancient
- 37:29of the sectors we have that they'd
- 37:31continue doing what they've always done
- 37:34there's always room for more innovation
- 37:36um so and then the next question um
- 37:39which is would you say that dop
- 37:42so digital light processing is the most
- 37:45common technology used in maritime if i
- 37:48know that you both use it but
- 37:53let me answer
- 37:54[Music]
- 37:57no i thought this
- 37:59has to do with
- 38:02with a new visiotek or excuse me e-tech
- 38:06that has collaborated with the
- 38:09experts on the fields
- 38:13that can produce
- 38:15a very very special material
- 38:18and use material
- 38:21that
- 38:22they are not
- 38:23aids
- 38:25during
- 38:27exposure sunlight or in gas environment
- 38:31that is it's a matter of let's say
- 38:34know-how of
- 38:35e-tec
- 38:37and
- 38:38experts of the
- 38:39[Music]
- 38:41companies that they collaborate
- 38:46that makes sense
- 38:47um
- 38:48okay thank you
- 38:50and now i will move into the q a i
- 38:53believe we should have time to answer
- 38:55all of them but feel free to keep adding
- 38:58them and also as you can see on the
- 39:00screen if for some reason your questions
- 39:02are not answered do feel free
- 39:04to
- 39:06contact either vigilance at lino or
- 39:08lambros at whole works and they can
- 39:10answer your questions later
- 39:12on um
- 39:14so just moving into the first question
- 39:17uh what is the cost of production of the
- 39:20knob
- 39:21compared to
- 39:22the conventional one with the laser
- 39:24cursor
- 39:27of course
- 39:30first of all depends on the quantity
- 39:32[Music]
- 39:35but
- 39:36for sure the cost
- 39:39probably will be
- 39:42half
- 39:43yeah that was i was going to say the the
- 39:45conventional one with
- 39:49with pvc and and
- 39:51stainless steel is probably double
- 39:53yeah
- 39:55what were 3d printing yeah
- 39:57i mean that's a significant difference
- 40:00and and that does not include the uh the
- 40:02label cost for assembling it
- 40:04putting together
- 40:06the plastic part and the stainless steel
- 40:07on it
- 40:09okay so actually quite significant
- 40:11savings uh which well i thought we could
- 40:13kind of expect with am but always
- 40:15interesting to hear
- 40:16and then actually another question about
- 40:19a part for either one of you is if you
- 40:22retain the silicone flap in your printed
- 40:24elastomer one way valve is that because
- 40:27there is no satisfactory printed
- 40:28material that satisfies requirements of
- 40:30both flap and valve housing
- 40:35so basically why
- 40:37retain the silicone flap
- 40:40that's too technical for me bengali if
- 40:42you can
- 40:45though it's also possible to print with
- 40:47silicone
- 40:48depending on what it is it's not
- 40:50impossible to print the silicone and try
- 40:52to understand
- 40:54let's say to give to him
- 40:56a proper question
- 40:59no it's not
- 41:01actually the reason that we choose this
- 41:04material it's
- 41:08on the original there is a two different
- 41:11two different materials one is the
- 41:13stainless steel
- 41:14the second is the silicon and the third
- 41:16is the spruce
- 41:18with this way where that's what we
- 41:21designed and we choose this material
- 41:24uh we believe that uh
- 41:27it's
- 41:28better
- 41:29and
- 41:31it's better it's more safe and
- 41:35this is my question
- 41:39okay
- 41:42okay so it's safe first so that's the
- 41:44reason why you keep it
- 41:47that makes sense
- 41:51okay
- 41:52well thank you that does make sense and
- 41:55moving on um another question is what is
- 41:58the difference of using dlp versus
- 42:01sls
- 42:02by meaning of elasticity and percentages
- 42:05and can you give a budget cost it says
- 42:08of this part but i'm not sure which part
- 42:11he is referring to
- 42:13but if you could explain
- 42:16dlp dlp is the
- 42:19actually
- 42:21it's a matter how you how you slice the
- 42:23part with the dlp technology you are
- 42:25breathing
- 42:27layer one layer at once that means you
- 42:31you slice the the
- 42:33your file and you project
- 42:36the
- 42:38a whole image on the built-in area
- 42:41on the sls technology you are just
- 42:44spreading point to point
- 42:46the quality of the dlp
- 42:48it's comparing the sls is a day and
- 42:51night that means
- 42:53with sls technology with dlp technology
- 42:57you are not able to see
- 42:59the lines
- 43:01and when i say
- 43:03dlp technology i mean any visual tech or
- 43:06in tech technology you know you cannot
- 43:08see the lines of separation from the
- 43:11other hatters or less
- 43:15the part is not so let's say need to be
- 43:19one good pre you predict need to be
- 43:24finishing when you finish the part
- 43:27uh regarding the cost did they mention
- 43:30the cost or not
- 43:32they asked about the cost though i'm not
- 43:33sure for which part they were referring
- 43:37me also
- 43:38i will say about cost of uh
- 43:43of the
- 43:44dlp
- 43:45i thought it's a much much cheaper due
- 43:49to the production time comparing the sls
- 43:53technology
- 43:54dlp it's 10 times faster than
- 43:58at least
- 43:59than sls technology
- 44:03okay
- 44:04yes
- 44:05significant benefit of using the
- 44:07technology i'd say
- 44:09okay well thank you and then moving on
- 44:12um
- 44:13oh well someone
- 44:15so what the next question which just
- 44:16suddenly got more upvotes is how does
- 44:20the am deck drain compared to the steel
- 44:22deck drain in regards to manufacturing
- 44:25cost production time and
- 44:27possible reduction of parts
- 44:32again
- 44:33production cost
- 44:35i would say
- 44:37should be half
- 44:40roughly
- 44:42and then
- 44:44production time
- 44:47i think it's it's way faster uh i don't
- 44:50have exact times to to put
- 44:54it's so much faster than galileo and and
- 44:57unfairly and assembly also
- 45:01yeah i mean assembly is also faster yeah
- 45:03yeah yeah it's
- 45:04faster
- 45:05but they don't have exact times i i i
- 45:07don't know if if one thing takes one
- 45:10hour then how long
- 45:12the printer takes to print it and i i i
- 45:15don't know
- 45:16but uh yeah
- 45:18it's definitely fascinating
- 45:20copenhagen the original one that is on
- 45:22the left side then the
- 45:26additive manufacturing of the right side
- 45:30it's a night in metal uh night and day
- 45:32or
- 45:33also
- 45:35the the
- 45:36the left side are produced
- 45:38i don't know how many ways we said you
- 45:41should
- 45:42take the metal uh glue it uh iron
- 45:47[Music]
- 45:48it's
- 45:49i don't know it
- 45:51needs days to produce this
- 45:53with active manufacturers hours
- 45:56exactly
- 45:58it's a lot faster and then
- 46:02stephen is also asking
- 46:04uh production and possible reduction of
- 46:07cars
- 46:09yes reduction of parts in the sense that
- 46:11the 3d printed uh
- 46:14part is
- 46:15is one part whereas the the stainless
- 46:18steel is a few of them
- 46:21glued together
- 46:22so
- 46:23yes
- 46:27of course so
- 46:30also not for us it's in terms of
- 46:32production of the parts
- 46:34this has nothing to do with us we
- 46:35receive one point in both cases
- 46:38so
- 46:40but yes production-wise yes
- 46:43for whoever produces this part
- 46:47also katie asked about can the elastomer
- 46:50be available in store 11 or 45
- 46:53question is
- 46:56even if if i'm not qualified to ask to
- 46:59to
- 47:01to ask to give you an a question to to
- 47:04answer you but i thought in the near
- 47:06future will be available
- 47:08a lot of different
- 47:10shore material
- 47:12for elastomer
- 47:14okay and actually another question from
- 47:16kt which is is there any shrinkage in
- 47:19the final product
- 47:21of course not
- 47:22okay and then
- 47:25of course not
- 47:29actually what is the 3d printing and
- 47:31also the dlp technology
- 47:33nothing to do with the scenery or
- 47:36with
- 47:38no sls also the same
- 47:41actually the scenery we're not seeing
- 47:43the parts
- 47:44where design the cad files we slice it
- 47:47we send the machine and we print it one
- 47:50by one there is a factor uh slight
- 47:54factor
- 47:55but usually during slicing and before
- 47:58you send it to the machine
- 48:00we know exactly
- 48:02the three gates of material if any
- 48:06and the final parts are corrected
- 48:10just imagine that the same machine
- 48:13smaller or
- 48:15bigger machine from any visiotek or
- 48:18e-tech they offer
- 48:21dental or medical
- 48:25applications
- 48:27that means should be very very very very
- 48:30accurate by using exactly the same
- 48:33technology
- 48:35okay
- 48:36well we'll be looking forward to seeing
- 48:38that
- 48:39um so we have
- 48:40about six minutes and we have about
- 48:42three questions i think we have enough
- 48:44time to get to all of them um so the
- 48:46first one that i noticed was
- 48:49well i'm assuming it's for you lembros
- 48:50actually it's are you seeing greater
- 48:53adoption of the technology a.m in
- 48:55shipyards and what do you expect to see
- 48:58in the coming years
- 49:02of course
- 49:03of course general speaking from attitude
- 49:06manufacturing yes
- 49:08yes is the future
- 49:11yes
- 49:12is the future
- 49:16we have many requests
- 49:19with open mind companies like hal works
- 49:23that
- 49:26push us
- 49:28to
- 49:30show them
- 49:32[Music]
- 49:34final
- 49:36faction and 3d parts not only from
- 49:39plastic because we offer also a metal
- 49:42ceramic a lot of material in our lab and
- 49:46we have let's say many many requests
- 49:48from different kinds of materials and
- 49:51we hope or we are sure in the near
- 49:54future
- 49:56maritime industry or ship gas will be
- 49:59let's say move totally on 3d printing
- 50:06thank you
- 50:07well i mean i agree but this is also my
- 50:11industry so i might be biased
- 50:13um and then another question is where do
- 50:18you see the most added value for am in
- 50:21the maritime sector oh
- 50:24first of all uh
- 50:26production time
- 50:29yes in some time course
- 50:31uh if we're focused on the mold of if
- 50:35you're focusing the multidisciplinary
- 50:37excuse me libra excuse me
- 50:40if we focus on the multi-industry and
- 50:43this get discussed nothing from
- 50:45elastomer material or general speaking
- 50:48property breeding
- 50:50the multi industry is the biggest and
- 50:53most expensive part of
- 50:56shipping yards
- 50:58or maritime industry
- 51:00there is they they invest a lot of money
- 51:03and they're waiting
- 51:05months
- 51:07with 3d breeding
- 51:09the months
- 51:11are
- 51:12come at days
- 51:14and
- 51:15the price
- 51:16are
- 51:19more or less also half but the goal is
- 51:24delivery time
- 51:26days
- 51:27not months
- 51:28two days three days week
- 51:31not
- 51:32two months three months or five months
- 51:35just a week
- 51:39is additional of the resistance to cars
- 51:41environment or
- 51:43their other major requirements or
- 51:45regulation required of material for
- 51:47maritime usage
- 51:49uh that would be the next question so
- 51:51just so i can read it just in case
- 51:52anyone hasn't seen it in addition to the
- 51:54resistance to the harsh environments are
- 51:56there other major requirements and
- 51:57regulations required for materials for
- 51:59maritime usage
- 52:03no at the moment uh
- 52:05there are no specific regulations uh uh
- 52:08unfortunately
- 52:09uh
- 52:10what we do when boat building in general
- 52:13uh is not so green
- 52:17uh
- 52:18if if i understand the question
- 52:19correctly
- 52:21it has to do
- 52:24ah no i'm sorry i i reread it um
- 52:28it's a regulation we're talking about
- 52:30yeah
- 52:37yes
- 52:39and requirements you know like you'd
- 52:40have an aviation for that if there are
- 52:43similar requirements beyond that in
- 52:44maritime is how i understood yes well
- 52:47obviously
- 52:48there are no specific regulations
- 52:51uh
- 52:52but imagine that
- 52:54every boat builder for example
- 52:57puts his
- 52:59his signature uh
- 53:01down to the fact that
- 53:04the boat
- 53:05will drain
- 53:07from the water coming in and that the
- 53:09boat will be structurally
- 53:12sound
- 53:13so
- 53:16it's it's not only a matter of
- 53:17regulations it it's how you feel of of
- 53:21working on something that
- 53:23will actually carry people
- 53:26on the water
- 53:28and
- 53:29so so it's both a matter of regulations
- 53:32and an ethical issue as well
- 53:35so yeah
- 53:37if we can
- 53:39[Music]
- 53:41uh if we can start using materials that
- 53:43are more
- 53:45um
- 53:46adorable and and
- 53:47we can be sure that uh there won't be
- 53:50any
- 53:51any issues with them uh
- 53:53also further in time that we
- 53:56that we can say about stainless steel or
- 53:58the materials we use so far
- 54:01um then i think it's a it's a win-win
- 54:03for everyone
- 54:07it's not just about cost we just keep
- 54:09mentioning cost and it came up in a lot
- 54:11of questions but it's not released about
- 54:13cost
- 54:14no of course safety
- 54:17is always very important durability
- 54:19other factors well that was the final
- 54:21question and perfect timing actually
- 54:24because it is just hit 5 p.m cst so with
- 54:27that i will say thank you both of you
- 54:30for attending today uh it was a pleasure
- 54:33having you both
- 54:35we hope to see you at the next webinar
- 54:37have a great evening day
- 54:39depending on where you are
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