This is The Quickest Way to Remove a Turbo On a 3.0L Sprinter Van — Transcript

Full transcript

1. 0:00hello viewers welcome to kids Auto and
2. 0:02Truck Repair today we have a 2007 Dodge
3. 0:06printer with a 3.0 l in this video I'm
4. 0:10going to share with you how to remove
5. 0:12and replace the
6. 0:14turbocharger I'm not going to do that
7. 0:16while the engine is on the vehicle I
8. 0:18have an engine sitting over here on the
9. 0:21pallet I'm going to show you how to
10. 0:23remove that I'm just going to show you
11. 0:25the removal process the installation
12. 0:28process is the reverse process of the
13. 0:31removal process so now let's go to the
14. 0:34engine so we can get the turbo removed
15. 0:37now I have done videos in the past where
16. 0:40I showed you how to remove and replace
17. 0:42the turbo but doing this when the engine
18. 0:46is in the vehicle is a lot tough because
19. 0:50if you're standing in front of the
20. 0:52engine the firewall is basically around
21. 0:56this area and filming what I'm doing
22. 1:00back here can be very difficult so now I
23. 1:04am going to show you the bolts that you
24. 1:07have to remove so you can get the turbo
25. 1:09out so I'm going to show you how to
26. 1:11remove this turbo while the engine is
27. 1:13out and it's the same process when the
28. 1:16engine is on the van I'm going to show
29. 1:19you the bolts that we're going to remove
30. 1:21first so over here on the turo pedal
31. 1:24store we have two bolts there is this
32. 1:27bolt over here then is another one over
33. 1:30here so these two bolts hold the turbo
34. 1:34on the pedal sto and then back here we
35. 1:38have three
36. 1:40bolts that hold the exhaust tube or DPF
37. 1:45tube to the back of the turbo there is
38. 1:48this one and this one and then there is
39. 1:52a third one down over here okay so after
40. 1:57we undo these three bolts this tube is
41. 2:01going to come down or we can lower this
42. 2:03down and after that we're going to undo
43. 2:07these three
44. 2:09bolts okay one two three and then we're
45. 2:12going to remove this tube this EGR tube
46. 2:15so this tube goes under the EGR cooler
47. 2:22okay now this is cut because the cut is
48. 2:24at the junkyard so we're going to undo
49. 2:27this bolt and then this Bolt and then
50. 2:30there are three more bolts that we have
51. 2:32to undo once this tube and this tube is
52. 2:36out and these bolts are usually really
53. 2:39rusted out I already got these bolts
54. 2:42cracked just to speed up the video but
55. 2:45just know if you're doing this on the
56. 2:47van these bolts over here tend to be
57. 2:51very very rusted out and very very tight
58. 2:55okay and if they break it's even another
59. 2:57story all right so so now let's remove
60. 3:01this bolt so we can remove the turbo now
61. 3:04you have seen me replace these turbo
62. 3:07actuators when I replace the actuators
63. 3:10what I do is I remove these bolts over
64. 3:14here these 10 m bolt 1 2 3 and then I
65. 3:19disconnect this lever to this lever over
66. 3:22here on the turbo you remove this little
67. 3:24clip and then the actuator comes out
68. 3:27this is very easy to do because the
69. 3:29engine is out and this is so nice but
70. 3:32this can be challenging when the engine
71. 3:36is on the van so now let's remove this
72. 3:38turbo so the first thing I'm going to do
73. 3:41is I'm going to remove this
74. 3:45tube now all these knots are not really
75. 3:48tight I got them loose off
76. 3:51camera just to speed up the process
77. 3:54there's another one over
78. 3:58here
79. 4:08usually there's three of them there are
80. 4:11two on this side and then one on that
81. 4:13side okay so we got all these bolts
82. 4:16removed so now this tube should come out
83. 4:19I'm just going to lift it up and then
84. 4:22pull this
85. 4:23out so just like that the
86. 4:27silencer and the outlet tube is removed
87. 4:30we're going to get it out of the way so
88. 4:32now the next thing is we're going to
89. 4:35remove the DPF tube back
90. 4:39here so I'm going to undo this
91. 4:42bolt and then this one and then there's
92. 4:45a third one over here that I I'm just
93. 4:48going to
94. 4:51crack we don't have to remove this
95. 4:54completely I'm just going to crack
96. 4:56[Music]
97. 4:58it
98. 5:00so here comes the first
99. 5:10one okay so now this piece this tube
100. 5:14should come
101. 5:15out okay now I didn't remove this one
102. 5:18completely
103. 5:19because the third bolt over here is just
104. 5:23a slot okay it's not a hole it's a slide
105. 5:27so it just slides in
106. 5:30nice so now here's what we
107. 5:32got so after removing the DPF tube the
108. 5:37next step is going to be removing the
109. 5:39EGR
110. 5:40tube okay now there is usually a gasket
111. 5:44here the gasket was removed so just if
112. 5:48you're doing this on the van if you're
113. 5:50removing this tube there has to be a
114. 5:52gasket between the turbo and the exhaust
115. 5:56tube so now we're going to remove the
116. 5:58EGR tube
117. 6:04we're also going to remove this
118. 6:07bracket now the EGR tube was cut at the
119. 6:10junkyard but once you undo these two
120. 6:14bolts over here for the EGR tube you
121. 6:17also have to follow the tube it goes to
122. 6:19the bottom of the EGR cooler it goes
123. 6:23over here so you have to undo these
124. 6:26bolts over here as well okay
125. 6:29so with that being said we're going to
126. 6:33go ahead and remove these two
127. 6:42BS now once you remove these two
128. 6:45bolts there should be a gasket over here
129. 6:49between the EGR tube and this turbo main
130. 6:53fold now there is no gasket over here
131. 6:56but just know once you remove this tube
132. 6:58there should be a gasket over right here
133. 7:01okay so I had to get all these bolts
134. 7:05loose just to speed up the process so
135. 7:08now the next step is going to be undoing
136. 7:10these bolts we're going to undo this one
137. 7:13this one and this one and then these
138. 7:17three these six bolts over here are
139. 7:20actually the ones that are very
140. 7:22difficult to remove when the van I mean
141. 7:26when the engine is in the van
142. 7:31because they are so difficult to see and
143. 7:35usually they get very rusted
144. 7:38out and very
145. 7:41tight so it's hard to remove them and if
146. 7:45they break it becomes a lot harder
147. 7:47because if a piece of the bolt stays on
148. 7:50this tube then you have to remove the
149. 7:52entire exhaust mainfold to take it
150. 7:58out
151. 8:04actually I broke one a while
152. 8:08box and it was a PIN to remove all right
153. 8:12so I got these loose so we're going to
154. 8:15remove this and then there's another one
155. 8:16over here okay so now this tube is
156. 8:20loose and then we're going to do the
157. 8:23same thing over
158. 8:28here
159. 8:39okay we got this removed and then this
160. 8:42one and that okay and this tube over
161. 8:46here is loose
162. 8:47too okay now some turbos have a bracket
163. 8:52that goes between the bottom of the
164. 8:54turbo and these holes over here but this
165. 8:57one didn't have it so at this this point
166. 8:59the next step will be removing the turbo
167. 9:02pedal store bolt and then the turbo is
168. 9:05going to come
169. 9:28out
170. 9:29[Music]
171. 9:35so now I'm going to remove the first
172. 9:37pedor
173. 9:41bolt let me see if I can remove the
174. 9:44second one
175. 9:58here
176. 10:15[Music]
177. 10:19so here's the second turbo pedal store
178. 10:21bolt so now the turbo should be able to
179. 10:24come out so at this point we have to
180. 10:27make sure that the actuator is
181. 10:31disconnected just like
182. 10:33that and now I'm going to lift up the
183. 10:38turbo so just like that our turbo is
184. 10:44removed so here's the
185. 10:47turbo so this is how you remove a turbo
186. 10:51on the Sprinter van with a 3.0 L
187. 10:58engine
188. 10:59[Music]
189. 11:04I'm going to leave this right over here
190. 11:06this is how you remove and replace a
191. 11:08turbo on a Mercedes or Dodge Sprinter
192. 11:12with a 3.0 lit I hope you like the video
193. 11:15if you like the video give it a thumbs
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201. 11:33comments questions criticism leave them
202. 11:36in the comment box thanks for watching
203. 11:39see you next time