The Truth and The Lies of The Challenger Disaster with Whistle Blower Allan McDonald. — Transcript
Full transcript
- 0:08[Music]
- 0:17all right this is truth be told I'm Tony
- 0:19sweet with the one and only long-haired
- 0:21himself captain Ron no he's not
- 0:23sasquatch it's actually him in studio
- 0:25thank you we have a great show for you
- 0:27guys today
- 0:28our guest in 1986 stood at the launch
- 0:31control center to see one of the most
- 0:34devastating disasters of the NASA
- 0:37program the space shuttle program he was
- 0:40the director of space shuttle solid
- 0:42rocket motor project at the time of the
- 0:44accident and he wrote a book called true
- 0:47the truth lies and or ings inside the
- 0:50space shuttle Challenger disaster please
- 0:52welcome to our show we have the one and
- 0:55only Alan McDonald hey sir how you doing
- 0:59[Music]
- 1:05we appreciate you we appreciate you
- 1:07joining us today lots to talk about can
- 1:12you hear us
- 1:12oh yeah perfect it's just like the
- 1:16Houston thing where you're just
- 1:17reenacting like after wait 12 seconds
- 1:22well let's see if we can fix that there
- 1:25we go there we go yeah you don't want to
- 1:27look at captain Ron too long it's one of
- 1:29those that you know gorillas don't stare
- 1:30them in the eye
- 1:31but what we're gonna do is we're gonna
- 1:33get started captain Ron had a couple
- 1:34questions to get us going and people in
- 1:36a chat room on our YouTube channel
- 1:37please ask ask away yeah I think there's
- 1:40I've learned a lot about this and I'd
- 1:42like to know why he takes back to that
- 1:43fateful night before the the launch and
- 1:47how that thing went down because that
- 1:48that's it's actually horrifying the way
- 1:51this whole thing unfolded it's very
- 1:52interesting you want to take our
- 1:53audience there and kind of take us back
- 1:55to that moment we had disrupt the launch
- 2:01that prior Sunday and rather Monday
- 2:07because they had a problem in removing
- 2:09the handle from the crew cabin and as a
- 2:14result of having that problem they used
- 2:16up most of the launch window and some
- 2:19very heavy winds came in that scrub the
- 2:22launch
- 2:22and I went back to my friend's house in
- 2:26Titusville and I wasn't there for about
- 2:28an hour when I got a phone call from my
- 2:31fellow the work for me by the name of
- 2:33Bob babbling saying that they were just
- 2:35informed that a meteorologist in Orlando
- 2:38was saying that these strong winds we
- 2:41saw today are followed by a real cold
- 2:43front moving in and it might be as cold
- 2:46as 18 degrees Fahrenheit by the opening
- 2:49of the launch window tomorrow morning
- 2:50and I said good grief I'm really worried
- 2:53about the o-rings and those feel joints
- 2:56for they operate properly at those kind
- 2:58of temperatures and he said well you
- 3:00know our engineering people are too and
- 3:02the reason they called you is that we
- 3:05need to find out if NASA can give us an
- 3:07hour-by-hour forecast at the launch site
- 3:10not in Orlando so we can calculate what
- 3:13the actual temperatures will be on the
- 3:15hardware at the opening our launch
- 3:17window I
- 3:18fine I'll get that information for you
- 3:21but when you get it here's what I want
- 3:23you to do once you can be in engineering
- 3:25and have them make an assessment of what
- 3:29the impact these cold temperatures can
- 3:31be on any part of the hardware primarily
- 3:33feel joints and the end result of it
- 3:36that I want you to have the
- 3:38vice-president engineering make a
- 3:40recommendation what is the lowest
- 3:43temperature that is safe to launch and
- 3:46I'll set up a teleconference this
- 3:47evening well I you folks back in Utah in
- 3:51as well as the engineering people at the
- 3:54NASA Marshall Space Flight Center in
- 3:56Huntsville Alabama and you need to fax
- 4:00charts of what you're gonna present to
- 4:02each of those places so we can discuss
- 4:05this issue and I did that and they did
- 4:09exactly what I asked fact the charts
- 4:12were presented by the engineers that not
- 4:15only made them but for the most part
- 4:16were handwritten they didn't have time
- 4:18to type them and they went through the
- 4:22areas they had of concern what they knew
- 4:24and didn't know and at the end of that
- 4:27the Vice presentation earring came on
- 4:30just as I had requested and he said
- 4:32based on the information presented here
- 4:35by his engineering staff he would not
- 4:38recommend that we launch at any
- 4:41temperature below 53 degrees Fahrenheit
- 4:43and based on the information I saw them
- 4:48present I thought that was a right
- 4:50suggestion and recommendation because it
- 4:53was primarily based on the fact that
- 4:56exactly one year earlier
- 4:58January 1985 we'd brought some of these
- 5:01boosters we pulled out of the ocean back
- 5:03to reload the propellant when we pulled
- 5:06the segment's apart we noticed a huge
- 5:09amount of black soot
- 5:10trapped between two of these row rings
- 5:13in the joint this this joint is so
- 5:16important and sealing is so important
- 5:18that there is a requirement for
- 5:20redundancy so there's actually two
- 5:22o-rings to seal off these joints and
- 5:25what that indicated was that a little
- 5:28bit of that yes got past the first one
- 5:30and it burned the first one a little bit
- 5:32as well and stop by the second one and
- 5:35it was significant from the standpoint
- 5:38that it was a heavy black set in it
- 5:40penetrated almost all the way around
- 5:42this joint which is 12 feet in diameter
- 5:45and we couldn't understand why that had
- 5:49happened because we'd never had seen
- 5:51this happen in any of the joints before
- 5:53like this these feel joints and we
- 5:56concluded that why that happened was
- 5:58that was the coldest launch at that time
- 6:01in the shuttle program 53 degrees
- 6:04Fahrenheit and now they're asking us to
- 6:09launch it high teens or low 20s long
- 6:12ways away from 53 right Halon let me ask
- 6:15you something right in here real quick
- 6:16it's interesting that this came up
- 6:17because you guys saw the temperature
- 6:19dropping down to 18 degrees the day
- 6:21before the launch isn't somebody
- 6:23checking this you know eight months
- 6:24before the launch that well what if it
- 6:26gets cold that day you know they had
- 6:32seven delays on the prior launch it was
- 6:35supposed to launch and just before
- 6:38Christmas December of 85 and it didn't
- 6:40get launched about the 12th of January I
- 6:42believe but so that they have a hard
- 6:46time projecting out burned far exactly
- 6:49what they would be and as you well know
- 6:52these temperatures can change in a
- 6:55matter of 24 hours very quickly right oh
- 6:58yeah and it was happen to be a set of
- 7:02delays there I called it Murphy there in
- 7:05spades because we missed actually two
- 7:07perfectly good days to launch challenger
- 7:11before that the first one that was
- 7:13actually scheduled to was on Sunday it
- 7:15was Super Bowl Sunday in fact and that
- 7:18one was close foam because the fellow
- 7:21from Patrick Air Force Base that gave
- 7:23the weather briefing the day before said
- 7:25though in his opinion there was a high
- 7:27probability of rain showers being in the
- 7:30area during the launch window and as a
- 7:32result they decided not to even bother
- 7:34tanking they scrubbed it well it turned
- 7:37out that weather forecast was horrible
- 7:39too because that never really happened
- 7:42too late in the afternoon and that was
- 7:43the morning scheduled launch they were
- 7:45just perfect
- 7:46they're nice that morning it's the
- 7:49Sunday date because of a bad weather
- 7:51forecast they missed the Monday day
- 7:53because they couldn't get a door handle
- 7:55off within several hours because add you
- 7:59know cold back some bad battery using
- 8:01some of their tools and also is a
- 8:04cascading effect of mistakes that push
- 8:08them into a day where the weather really
- 8:11became an issue hmm Alan I want to I
- 8:15want to ask you this because the people
- 8:19that actually do the checking how much
- 8:23do they have to do I mean when it comes
- 8:26to checking and then going up to the
- 8:28next level next to that level next level
- 8:30to actually make the decision to
- 8:31continue because it doesn't sound like
- 8:34that the top guys are not going to be
- 8:35going in and looking at this it's the
- 8:38you know the the engineers themselves or
- 8:40the crew or whoever how many levels does
- 8:44it have to go through to get up to make
- 8:45that decision to actually launch because
- 8:48do they lose a lot in translation or is
- 8:51it just they just ignored it up to that
- 8:54point they really do have to go up about
- 8:57four levels that's the bottom level is
- 9:01basically the contractor and his staff
- 9:03and engineers and then they have to
- 9:06raise whatever issues they may have
- 9:08whoever is the program manager at NASA
- 9:11on that particular item and it so
- 9:14happens that all the propulsion items
- 9:16were at the Marshall Space Flight Center
- 9:18in Huntsville Alabama they have to
- 9:21report it to that then they have to
- 9:23report it to the what they call level
- 9:25two which was the Johnson Space Center
- 9:28which had the overall responsibility for
- 9:32the shuttle it was assigned to them and
- 9:33then they have to break the assistant
- 9:37minister ater of NASA as level one so it
- 9:40has to go through each of those levels
- 9:42to get the very top now the mission
- 9:46management team at the cake consists of
- 9:49the administrator so she administrator
- 9:52from NASA in Washington consists of the
- 9:56folks from the Johnson Space Center and
- 9:59also the launch director at the Kennedy
- 10:03Space Center and in his some of his
- 10:05staff and it also includes a
- 10:09representative from the Marshall Space
- 10:13Center Space Flight Center which has
- 10:15responsibility for the external tank the
- 10:18Space Shuttle main engines and the solid
- 10:20rocket boosters and somebody from the
- 10:23Johnson Space Center that has
- 10:24responsibility for the orbiter and those
- 10:28people are all set on the mission
- 10:31management team it so happened that in
- 10:33this case the representative on the
- 10:36mission management team for the Marshall
- 10:39Space Flight Center was in that meeting
- 10:41the night before fellow my name is Stan
- 10:43writers he represented Marshall for the
- 10:47solid rocket boosters the external tank
- 10:49and the Space Shuttle main engines the
- 10:52fellow that was ahead of the solid
- 10:54rocket boosters the fellow by the name
- 10:55of Larry Malloy reported to Stan
- 10:58Reinhardt's and he was the one that kind
- 11:00of responded and I thought in the manner
- 11:03that I was shocked that he thought our
- 11:05recommendation really was not supported
- 11:08for any real test data no real hard
- 11:12engineering analysis as primarily based
- 11:14on a concern we had of a quote
- 11:16qualitative observation a year earlier
- 11:20and that he thought the data was a was
- 11:25not consistent because the only time
- 11:28we'd ever seen this kind of gas get past
- 11:32the first o-ring was this terrible time
- 11:35year earlier but we saw it again in
- 11:38October of 85 at a temperature about 70
- 11:42degrees or so he's any fire and he said
- 11:45you can't make that conclusion then that
- 11:47fellow the presenter that says no you
- 11:49need to look at the photographs the one
- 11:52that was cold had a huge amount of black
- 11:54soot you know it's jet black almost all
- 11:57the way around the circumference the one
- 12:00and it also burned the primary Orion the
- 12:02one that was warm didn't affect the
- 12:05primary o-ring at all and it was very
- 12:07light gray you had to look at the photo
- 12:09very carefully to see it and it hardly
- 12:12penetrated
- 12:13all around the joint and he said my
- 12:15opinion is what we're seeing here is the
- 12:17effect of temperature that with the huge
- 12:20stack up tolerances and these 12-foot
- 12:22diameter joints we have in all these
- 12:24parts that that influence of temperature
- 12:27is in these two photographs and he was
- 12:31very adamant about that and I fully
- 12:34agreed with him and he says well you
- 12:36know Larry Malloy since when the hell
- 12:39you want me lunch I call next April and
- 12:43said you know that even the launch was a
- 12:45hell of a time to be changing the launch
- 12:47commit criteria we've been living with
- 12:49the one we have up today the way it is
- 12:52and and I was really surprised because
- 12:56in all the past Flight Readiness reviews
- 12:58I've been in and I've given every one of
- 13:00them for my company in the prior two
- 13:02years I always had to prove beyond a
- 13:05shadow of a doubt that it was safe to
- 13:07fly and data that was inconsistent or
- 13:12whatnot was never considered adequate
- 13:14for recommendations at to fly and here
- 13:18they challenged the data because it
- 13:22didn't have any hard test data behind it
- 13:24or some hard analysis and so they asked
- 13:28the director assistant director of
- 13:31science and engineering at Marshall what
- 13:33his position was and he said he was
- 13:36appalled that we could make that often
- 13:39make such a recommendation based on the
- 13:40data they presented that evening but he
- 13:43wouldn't go against the contractors
- 13:45recommendation so then mr. Reinhart
- 13:49asked my boss who was the vice president
- 13:51of space booster programs and program
- 13:54management what his position was and he
- 13:58said he couldn't go against the
- 14:00engineering recommendation but that he
- 14:04would like to go off line and make sure
- 14:07that we've included all the data that's
- 14:09available and reassess it and come back
- 14:12on to either support our position or
- 14:15find another temperature maybe that that
- 14:18we might be more comfortable with it
- 14:21would still be safe so he took that time
- 14:24off which meant that
- 14:26it was on mute so we couldn't hear him
- 14:28people of Marshall couldn't hear him and
- 14:30and it took about a half hour later
- 14:33before they finally came back on not the
- 14:36five minutes and when they came back on
- 14:39it wasn't the vice president nearing
- 14:43that made the original recommendation
- 14:45not to launch below 53 it was my boss
- 14:49who was in program management the vice
- 14:52president of space programs and he said
- 14:55that based on their reassessment all the
- 14:58data they feel it's okay to proceed on
- 15:01with the launch as planned
- 15:03no specific temperature restriction and
- 15:07I was really taken aback by that because
- 15:09I didn't see him present any data that
- 15:12wasn't supportive of the original
- 15:14recommendation basically they said we
- 15:17shouldn't launch below 53 so nobody
- 15:22challenged the basis for changing the
- 15:25recommendation from people at Marshall
- 15:28hey doctor was this just accepted like
- 15:31oh okay or was it like intense when
- 15:33these guys were going back and forth
- 15:34about it could you feel tension between
- 15:36them it was tense going back and forth
- 15:40before they went offline about because
- 15:43the engineers were very supportive and
- 15:46adamant about the data they presented
- 15:48shows there's a concern and it would go
- 15:51we know the cold temperature is going to
- 15:52make it worse we know there may be
- 15:55there's a cliff out there somewhere we
- 15:57don't know where it is and the
- 16:00temperature of tomorrow's launches a
- 16:02long ways away from the area that we saw
- 16:05some concern and and and I fully agreed
- 16:09the bad and I was real surprised that
- 16:12NASA challenged that assessment that
- 16:14much because they'd always been in my
- 16:17opinion rightfully so error on the
- 16:20Senate side of safety you had to prove
- 16:23that it really was not only safe to
- 16:26launch but that the safety factors that
- 16:29were supposed to be there for those
- 16:32conditions were still in place because
- 16:35if they weren't you had to either do
- 16:40something about it to put get the safety
- 16:42factor back or they were forced to write
- 16:44a waiver of flying the system below what
- 16:48it is supposed to be flying within a
- 16:50safety factor and here they put the
- 16:52engineering people in a position of
- 16:54proving that it would fail and they
- 16:57couldn't they couldn't bring a little
- 16:59fail that's a different question right
- 17:03stuff so then didn't they bring a
- 17:06document and they wanted you to sign it
- 17:08this was the moment that that just seems
- 17:12brutal to me that you were faced with
- 17:13whether or not to sign this to sign off
- 17:15that it would be okay to fly yeah well
- 17:18that was the the ultimate end of this
- 17:21discussion after my boss recommended do
- 17:25we proceed on as I believe George Hardy
- 17:29at the Marshall Space Flight Center and
- 17:31he was the deputy director for science
- 17:33and engineering said that well we really
- 17:37need to have that recommendation to
- 17:40launch put in writing and signed by a
- 17:43responsible thiokol official and faxed
- 17:46to both the Marshall Space Flight Center
- 17:48and to the Kennedy Space Center and I
- 17:51knew who that responsible cycle official
- 17:54was that was me that's why I was at the
- 17:58Cape I was a director space shuttle
- 18:00solid rocket motor project that was my
- 18:02responsibility and I did the smartest
- 18:05thing I ever did in my life and that was
- 18:07I refused to sign it
- 18:09that's must be so hard knowing that
- 18:11they're expecting you to sign it
- 18:13certainly your boss wants you to sign it
- 18:15they put you in a really tough position
- 18:17well that year that was the
- 18:18responsibility and reason they always
- 18:21required that each major contractor have
- 18:25a official high enough from their
- 18:28company that had the responsibility if
- 18:31anything came up in the last minute that
- 18:33they could resolve the issue and they
- 18:35were the ones that made the decision
- 18:37whether to go for lunch or not and
- 18:39that's why they were there and that's
- 18:42why I was there and because I refused to
- 18:45sign it my boss had to sign it back in
- 18:48Utah and fax it down to me that was a
- 18:52brilliant move I mean I
- 18:53I don't know how you did it cuz that
- 18:54would have been hard to not yeah I feel
- 18:57like I'm risking my job by not signing
- 18:59this document I felt exactly that way at
- 19:03the time too but I just felt that yeah
- 19:06there is a temperature out there where
- 19:08this thing will fail at the fails will
- 19:10be catastrophic and it also was such a
- 19:12big gap just wait a day right right and
- 19:16it was 18 degrees not it was gonna be 49
- 19:19and it's so close to 53 that's I mean 30
- 19:2218 oh boy that's a red flag
- 19:24right yeah that's human I really thought
- 19:27that the reason they went offline is
- 19:29that because Stan Rhine arts may ask the
- 19:33question which I frankly agreed with and
- 19:35that was he said that the recommendation
- 19:38we made at 53 certainly isn't consistent
- 19:41with his understanding of what the
- 19:43specification for the rocket motor is as
- 19:47my understanding those motors supposed
- 19:49to be qualified from 40 degrees
- 19:51Fahrenheit to 90 and the 53 certainly
- 19:54isn't consistent with that and I agreed
- 19:56with that and I really thought the
- 19:58reason they went offline is to go back
- 20:01and relook at that because I knew that
- 20:04that someone had run in an analysis way
- 20:07back in the early development said they
- 20:09were good before I knew they never
- 20:11tested one down that long but I figured
- 20:14they would come back and say it's good
- 20:1640 which I thought was okay and kind of
- 20:18a moot point because it wasn't gonna get
- 20:20to 40 tomorrow either so you had this
- 20:23very trying moment in your life when you
- 20:26decide I'm not gonna sign this and you
- 20:28risk your job basically to have your
- 20:30boss sign off on it
- 20:31then you go into the next day now the
- 20:34launch how did that go well you know I
- 20:39was very nervous obviously about all
- 20:42that and when I first went the launch
- 20:43site it was I think was 22 degrees and I
- 20:47had my headset briefcase and I put my
- 20:49headset on cuz I sent it down the
- 20:51console because they have two areas in
- 20:54the launch control center once for the
- 20:56mission management team which was a
- 20:59hundred at that time Harper sent NASA
- 21:00people and then there's a big wall and a
- 21:04guy with an m16 at the door and then
- 21:07there's
- 21:07support contractors room which I was
- 21:11involved in and we all have consoles
- 21:13that monitor real-time all the data on
- 21:16the systems were responsible for it also
- 21:19has a lot of cameras you can access the
- 21:22first thing I did was access cameras and
- 21:24looked at the vehicle on a lunch bag and
- 21:26I was shocked to see all these icicles
- 21:29hanging on the fixed service structure
- 21:32and also on the shuttle the orbiter the
- 21:35solid rocket boosters huge amount of ice
- 21:38in most of that occurred because they
- 21:41don't have a very good freeze protection
- 21:44program down there and they have a lot
- 21:46of areas they have to access and use
- 21:50water on the fixed service structure at
- 21:53various levels and in order to keep the
- 21:56pipes from breaking they left the
- 21:58spigots open so the water was dripping
- 22:01all night long and with some slight
- 22:03breeze and the cold weather got in there
- 22:06they formed these big icicles wherever
- 22:08the water dripped and off of these
- 22:10things now that well they're not gonna
- 22:12launch this thing anyway so they stopped
- 22:15the count and sent a nice team out with
- 22:18instructions to not only a set assess
- 22:20the problem but to knock all the ice
- 22:22that was possible off at any area and
- 22:25clean it up off on the mobile launch
- 22:27platform because Rockwell had raised the
- 22:30issue that he thought that was an added
- 22:32debris issue and they couldn't say it
- 22:35was safe to launch under that kind of a
- 22:36condition that's fascinating that you
- 22:38said before the launch
- 22:40you felt well they're not gonna launch
- 22:41anyway no Wow well when you first when
- 22:45you first refused to sign what was the
- 22:47initial reaction I couldn't even imagine
- 22:49they even allowed you to be there at the
- 22:52launch pad if you refused well they knew
- 22:56they had more influence with my boss
- 22:59than me and that he's a vice president
- 23:03he's high on the totem pole so that's
- 23:05more important and that they when he
- 23:10said that he would sign it and fax it
- 23:13down to me huh
- 23:14I was worried at the time he was going
- 23:17to tell me he was going to fax it down
- 23:19blank and tell me to sign it
- 23:21and or pink slip right once on this
- 23:25printer you know the basis for making
- 23:27the recommendation Tran he didn't say
- 23:30that he said he would sign it and fax it
- 23:33down so that got me out of having to
- 23:36deny it twice and that would have been a
- 23:38lot tougher turned so he said he would
- 23:41so I waited for and while I was waiting
- 23:45for I was very nervous about that change
- 23:48and I told the NASA folks that I don't
- 23:50know who and he'll made the
- 23:51recommendation but you guys can't even
- 23:54accept it as to what do you mean I said
- 23:56because you're asking us to fly those
- 23:59solid rocket motors outside of an
- 24:02environment they're ever qualified to
- 24:04fly it you can't do that see this is a
- 24:06pivotal point right here that even
- 24:08though your boss signed off on this you
- 24:11still told them you shouldn't do it
- 24:13because it's outside the parameters
- 24:14that's correct
- 24:15wow what a stand-up guy huh we need
- 24:20people like I didn't gain response from
- 24:22that I was a launch director at
- 24:28cancellous launch for three reasons not
- 24:31just one one being that concerns a yo
- 24:33range we just discussed for over an hour
- 24:35but I said I talked to my vice president
- 24:38it was communication with our retrieval
- 24:41ships out in the ocean and they told him
- 24:43that they were in 30-foot seas with
- 24:45winds at 50 knots gusting to 70 and that
- 24:50they were heading in short four or five
- 24:52knots and they won't even be in the
- 24:53recovery area in the morning I said
- 24:56we're so we're putting all that hardware
- 24:57at risk the other reason we ought to
- 25:00cancel it is I heard about the concern
- 25:04there raised about the ice tomorrow
- 25:06because of not having good freeze
- 25:08protection and I said if those things
- 25:10are all dripping and and all they're
- 25:12fought the ice all over that place they
- 25:14not only big debris issue problem may
- 25:18change the acoustics or something I said
- 25:21I'm recommending not launching not based
- 25:23on what I know but what I do not know
- 25:26and you're in the same position and they
- 25:28said out these aren't your concerns but
- 25:31we'll pass them on in advisory capacity
- 25:34so then I said well let me tell you
- 25:37something I hope nothing happens
- 25:39tomorrow but if it does I'm not gonna be
- 25:42the person to stand before a board of
- 25:44inquiry my next why I gave you my
- 25:46permission to launch my rocket clusters
- 25:49environment I knew they were never
- 25:51qualified to fly it oh good for him and
- 25:53that's that's so stand up well I'm gonna
- 25:55if you don't mind I want to ask a couple
- 25:57questions from the chat room there
- 25:59people are just blowing up in a chat
- 26:00room the first question is why and you
- 26:04know there there are a few people
- 26:05wanting to get a little more conspiracy
- 26:07theory but why do you think they did not
- 26:12cancel or postpone the the launch a day
- 26:17or two or even just until the weather
- 26:19got better I mean was it just money it
- 26:21was a political was it
- 26:23I'll loot somebody some people will lose
- 26:25the jobs if they didn't launch it what
- 26:28why do you think they did not launch
- 26:30that day or what they did launch that
- 26:32day and not postpone it I think that it
- 26:35was primarily because of the schedule
- 26:38pressure and the pressure of the media
- 26:39to fly to him what people didn't realize
- 26:43that the prior launch which by the way
- 26:45carried congressman bill Nelson was a
- 26:49senator he got beat as a in Florida on
- 26:51the prior launch was the most delayed
- 26:54launch in history seven times and NASA
- 26:57had just announced a few months earlier
- 27:00than that that they were going to be
- 27:02launching 24 flights a year two a month
- 27:05one every other week starting in a
- 27:08couple of years and the press was
- 27:11merciless I remember reading the Orlando
- 27:13Sentinel saying hey NASA claims they're
- 27:15gonna start launching through these a
- 27:16month and it took them almost a month to
- 27:21launch just one after it was declared
- 27:23ready to go which was true so that was a
- 27:27huge pressure thing they already said
- 27:31they were the launch 15 of these in 86
- 27:34which was double more than double what
- 27:36they'd never done and and then they were
- 27:39going to increase it more than that they
- 27:41knew they had to launch a new space
- 27:45shuttle at Vandenberg Air Force
- 27:47in the spring of 86 April or May and
- 27:51with a brand new system saw rockets that
- 27:55were upgraded hired booster but they
- 27:58also had developed a new upper stage the
- 28:02new liquid oxygen liquid hydrogen upper
- 28:04stage orbit transfer motor that they are
- 28:08going to carry in the cargo bay they
- 28:09required a big change in the cargo bay
- 28:13to retrofit this thing into the shuttle
- 28:17and they had scheduled that for me and
- 28:21one of the orbiters they had two
- 28:23orbiters had to be retrofitted to do
- 28:25that what a most Challenger which meant
- 28:28they had to get it back
- 28:29awful quick to meet that kind of a
- 28:32schedule it already had been delayed
- 28:34from the prior launch plus it had its
- 28:36own delays so there was just a huge
- 28:40amount of pressure on nasa's place of
- 28:44meeting schedules and then to compound
- 28:46it more the prior launch the primary
- 28:51reason it had such a long delay was that
- 28:54Larry Malloy from the solid rocket
- 28:57booster project had included in that
- 29:02flight a second source item for a card
- 29:07that's used in the electronics for
- 29:09steering the nozzle and it it was
- 29:14screwed up and shut down the launch just
- 29:17before ignition back in December I think
- 29:2118th or so and and they found out that
- 29:24that card that they were gonna have a
- 29:27second source you know I'm just not a
- 29:29dollar 98 was pretty cheap for a second
- 29:32source first time was flying that card
- 29:35had been rejected by Johnson for use in
- 29:39space shuttle engines on the orbiter
- 29:42about a year or so earlier and they just
- 29:45raked Marshall the center director Bill
- 29:49Lucas over the coals along with Larry
- 29:51Malloy about screwing up and using this
- 29:56component had already been rejected from
- 29:58the shuttle system and not only should
- 30:00they know
- 30:01about that they should have advised the
- 30:04Johnson Space Center in level two that
- 30:07they were planning to make such a change
- 30:08I hate that these things even happen we
- 30:10have a question for you from jr. here
- 30:12who Alan you keep bringing up a key word
- 30:16that came up a lot during the Rogers
- 30:17Commission which is pressure and I know
- 30:20at the time they weren't able to
- 30:21definitively point a figure - what is
- 30:25that pressure where is that pressure
- 30:26coming from and it seems like it was it
- 30:30was just such a big question mark at the
- 30:32time in the last 30 years have you had a
- 30:35sense of I'm gonna point directly to the
- 30:38Reagan administration because I know
- 30:39that Richard Fineman and several of the
- 30:41Roger Commission people what William
- 30:42Rogers were alluding that some of the
- 30:45pressure could have came from Reagan
- 30:47have you found in your last 30 or so
- 30:49years any definitive proof that the
- 30:53Reagan administration was pushing NASA
- 30:55in Thiokol and Rockwell and the rest of
- 30:57the contractors to to launch on schedule
- 31:01no not directly at all and in fact the
- 31:06Presidential Commission obviously got
- 31:08that input from some politicians
- 31:11immediately that didn't like Reagan
- 31:14remember foghorn leghorn from South
- 31:17Carolina made a big statement about that
- 31:20I think it was fixed hawlings i he was
- 31:23up for reelection but that's probably
- 31:25why he did it but as a result of that
- 31:28they not only interviewed the people
- 31:31they were gonna interview relative to
- 31:33the real launch decision but some out of
- 31:36the administration all to see if they
- 31:39could find any real substance to that
- 31:41and they could not and you know this is
- 31:45a commission that now I had William
- 31:47Rogers but it had people like me alarm
- 31:49strong and Sally Ride and and Fineman
- 31:52and all that her and Chuck Yeager that I
- 31:55hold in pretty high esteem and if they
- 31:59would have known that they would have
- 32:01said it my opinion it was just a big
- 32:05conspiracy sirree because it sounded
- 32:07good because again Murphy was there the
- 32:12launch date was on the State of the
- 32:14Union
- 32:15and that spurred these conspiracy
- 32:19theories in fact one guy wrote a whole
- 32:22book about a call Challenger reveal
- 32:24thing that was the whole reason why they
- 32:25launched is because Reagan won that say
- 32:29he had this teacher in space on the
- 32:31State of the Union address that evening
- 32:33and that was a rich cook Richard cook
- 32:38you know I think that's way out there
- 32:43and has no credibility because he even
- 32:46took that far enough to have it
- 32:48investigated and they just asked him for
- 32:52any evidence of any kind that suggests
- 32:55that was and he said he didn't have
- 32:56anybody really thinks that's okay okay
- 32:59so so you know so there's none of that
- 33:01conspiracy thing however I've heard you
- 33:04point out a really fascinating thing
- 33:07that smells conspiratorial after the
- 33:11explosion you said you were in the
- 33:14control room and they said they shut
- 33:18down everything and you couldn't write
- 33:20anything you couldn't leave the room you
- 33:21couldn't look at your screen can you
- 33:23tell him that's what happened there
- 33:25right I couldn't take any data off the
- 33:32screen or anything and they held it up
- 33:35for about two hours and Vice President
- 33:38Bush at that time came down to talk to
- 33:41everyone
- 33:42saying you know what a horrible thing
- 33:44this was but we need to get to the
- 33:47bottom of it and fix it and get back
- 33:48into space safely as soon as possible
- 33:51though and I went to one of the failure
- 33:56teams which propulsion elements were at
- 33:58Marshall in Huntsville and I flew there
- 34:00the next day and I frankly thought that
- 34:04the only thing that did not cause the
- 34:06accident was a solid rocket boosters
- 34:08because the only thing I saw still
- 34:11flying in the film was those two
- 34:14boosters as if nothing happened
- 34:15everything else blew up apart so I
- 34:19figure they're the only me that couldn't
- 34:20have started caused the problem until I
- 34:23saw some film in fact I was in the
- 34:25process of going home
- 34:27I left Huntsville operation SportsCenter
- 34:31can find data that would indicate the
- 34:32solid rocket saying do with the failure
- 34:34and Larry Malloy yelled at me to get my
- 34:37ass back in there because the center
- 34:40director of anaemic Jim Kingsbury's down
- 34:42at the Cape and just looked in the film
- 34:44you can see fire coming out of a solid
- 34:46rocket booster when the sides abort I
- 34:48said I said to him well you tell him he
- 34:51doesn't know what the hell he's looking
- 34:52at simple flying around with fire come
- 34:55outside they blow up so I went back in I
- 34:59said you sure it's coming out of the
- 35:00booster not the tank so we're absolutely
- 35:03sure I said is it coming out of the
- 35:07field joint so well let's come out on
- 35:10the right
- 35:10booster down near the end this towards
- 35:13the eet a bit says down around the where
- 35:17the attaches to the tank I said yeah
- 35:19that's called the et attached section
- 35:21that's where the field joins us and ice
- 35:24but I couldn't understand how this
- 35:27failure could occur if it was due to our
- 35:30concerns about cold o-rings at 73
- 35:33seconds after ignition just didn't make
- 35:36sense so I said if you looked at any of
- 35:39the films at liftoff just know I says
- 35:43well then go get the camera just looking
- 35:45right at where you see this fire coming
- 35:47out of 73 seconds and they did and they
- 35:51said well the camera froze up Murphy
- 35:55Murphy was there again saying a data as
- 35:58well find the camera that's closest to
- 36:00that they did and sure enough and we can
- 36:05see a puff of smoke coming out of this
- 36:07joint right where exact same place we
- 36:11see the fire later on him in flight I
- 36:14said is that coming out between six
- 36:18tenths and seven tenths of a second and
- 36:21a call-back said yeah I was for six
- 36:23eight eight then I knew for sure that
- 36:27this thing failed for exactly the reason
- 36:30we were concerned about it just
- 36:32manifested itself in a final failure
- 36:35different we ever expected and that was
- 36:38it sealed itself up and the film's 30
- 36:41show
- 36:41that within a couple seconds and the
- 36:45aluminum oxide that's that has created
- 36:49by the propellant burning the solid
- 36:51propellant uses aluminum as primary fuel
- 36:53and ammonium proclaim perchlorate as an
- 36:57oxidizer and when it decomposes this
- 36:59oxygen burns all this aluminum it's
- 37:01aluminum oxide which is generally a
- 37:03high-temperature ceramic but at near
- 37:056000 degrees that this is that it's
- 37:08liquid and it's little liquid droplets
- 37:10are carried by this hot gas it's near
- 37:126,000 degrees when I went through it
- 37:14burned the o-rings as the joint was
- 37:16opening right in the sea right we're
- 37:19sealing against the metal and it
- 37:22deposited this aluminum oxide to hit
- 37:25this coal steel right we're burning the
- 37:27o-rings and it sealed itself up and it
- 37:31stayed that way into got to maximum
- 37:33dynamic pressure which is around 57 59
- 37:37seconds in the flight or the vehicle
- 37:40shapes and has most vibration because
- 37:42the aerodynamic loads are highest at the
- 37:44same time we had a huge sheer wind which
- 37:47was unusual as well because this was the
- 37:50first time they launched when the jet
- 37:52stream was directly over the Cape it was
- 37:55trying to push the vehicle off its
- 37:56course mit was correcting itself
- 37:58properly but in doing that it flexes it
- 38:01and it broke that fragile ceramic seal
- 38:04where those burned o-rings were loose
- 38:06and the fire started coming out to join
- 38:08again and that's how it really failed
- 38:10no people on chat room I'm curious too
- 38:14and I think I remember hearing this when
- 38:16the explosion happened you would think
- 38:19they would the the the crew would be a
- 38:22little more protected from I mean
- 38:24because I mean you're going into space
- 38:25you would think that the crew would be
- 38:26protected from majority of things how
- 38:30did they survive for a brief moment
- 38:34because then somebody asked what did
- 38:36they live until they hit the water or
- 38:38were they instantly killed or do we know
- 38:42well yeah NASA initially said they were
- 38:45instantly killed and because they didn't
- 38:48fly find the crew cabin until six weeks
- 38:50later oh wow
- 38:52and at the bottom of the ocean
- 38:55and when they looked closer at the films
- 38:58much to everyone's surprise that when
- 39:01the explosion occurred from the tank it
- 39:04blew the orbiter part in large integral
- 39:06sections the crew cabin separated intact
- 39:12on the front end of the auger away from
- 39:15it the orbiter was primarily in one
- 39:17piece frankly the engines at the back in
- 39:21a pod the Space Shuttle main engines got
- 39:23separated as a pod you can actually see
- 39:25the residual fuel still firing at them
- 39:28and those three huge pieces came down
- 39:31and the crew cabin was found intact and
- 39:34they concluded that they died instantly
- 39:36from this huge explosion and arel dan
- 39:39there glowed the ripped everything apart
- 39:41at near fifty thousand feet going near
- 39:44Mach two and when they found them in the
- 39:47bottom of the ocean they found out that
- 39:50the pilot and commander were in what
- 39:55they call peeps they actually were
- 39:58launching a shirtsleeve environment like
- 40:00you are in an airplane but they have
- 40:02emergency oxygen available to them
- 40:04but unfortunately the tank for the
- 40:07oxygens in the cargo bay behind that got
- 40:10separated off so they didn't have the
- 40:13emergency oxygen but they had what they
- 40:15call peeps which are personal egress air
- 40:18paths and they're in there for each crew
- 40:21member in case while they're sitting on
- 40:23the launch pad they spring the leak of
- 40:25these toxic fuels which is nitrogen
- 40:28tetroxide and hydrazine in the cargo bay
- 40:30that used for the ohms or there might be
- 40:33a fire outside because there's leaking
- 40:35hydrogen or something that they can exit
- 40:37the cabin and get away from the vehicle
- 40:41if they have to so give some two or
- 40:43three minutes of actual airs and these
- 40:47peeps are in the crew cab and they and
- 40:50the pilot and Commander they found had
- 40:52their peeps on with most of it you used
- 40:54up and they can't even activate them it
- 40:57has to be done by a crew member behind
- 40:59them secondly they found they said
- 41:03others had their peeps they didn't say
- 41:05whether they all did or not but they
- 41:08also
- 41:08found an audiotape which they never
- 41:11released in the supposition was it was
- 41:14from the teacher Christa McAuliffe
- 41:17taping her experience into going into
- 41:20space and the inference was it probably
- 41:23went all the way out to water in fact
- 41:24before they all died and I think that's
- 41:28most likely all the way out to water
- 41:29impact see I think myself and I think
- 41:32most people you talk to think they died
- 41:33instantly when that exploded it seemed
- 41:39though if you look at the when they
- 41:42recovered the group davin that they were
- 41:43in their feet they just didn't say
- 41:45whether everyone was I wonder I don't
- 41:48think most people realize that and I
- 41:50thought that was the most tragic thing
- 41:51about this story is that they lived for
- 41:53possibly another three minutes or so huh
- 41:55oh yeah I got because I walked in walked
- 42:01into a meeting I wasn't supposed to be
- 42:03in with a Presidential Commission the
- 42:05first one and told them what they just
- 42:07searched NASA isn't what really happens
- 42:10really happens they changed my life
- 42:14forever because chairman Rogers couldn't
- 42:16believe what I said he said would you
- 42:19please repeat what I think I heard
- 42:21because if you if I heard what I think I
- 42:23heard this will be in litigation for
- 42:25years to come
- 42:27because I told them you know NASA said
- 42:29that fact only recommended that to go
- 42:32ahead and proceed with the launch and
- 42:33they have a written written
- 42:34recommendation that I says well you need
- 42:37to know what happened before they got
- 42:39that recommendation well before we we
- 42:42conclude the interview because this is
- 42:45so fascinating but when you said about
- 42:47the litigation for years somebody in the
- 42:49chat room asked how long was the
- 42:50litigation and then I want to go back to
- 42:52how you were removed and then your
- 42:55statement is saying only person in US
- 42:57history restored to his job by Congress
- 43:00can you touch on that for us yeah sure
- 43:03first of all I was in litigation for
- 43:05almost three years Wow and part of that
- 43:08was because when they found them alive
- 43:10that pilot's wife sued for another level
- 43:14when you know your impending gonna die
- 43:17or you know you get it goes to a
- 43:19different level that was over a billion
- 43:22yeah the reason that he got reinstated
- 43:25which I didn't realize the time because
- 43:28once I told the Commission what really
- 43:30happened my general manager me that he
- 43:33removed me from my job and gave me an on
- 43:36job I said if scheduling or something
- 43:38open that quick and and I just about
- 43:41dead well as it turned out well I didn't
- 43:46I get called in after the presidential
- 43:49commissions reports been issued and a
- 43:52new general manager was in charge then
- 43:55and he said that we'd agreed with NASA
- 43:59to form this new task force much like
- 44:02the skunkworks does it lucky to lemon a
- 44:06lot of red tape because high-priority a
- 44:08program and we're going to have the lead
- 44:10activity the key NASA people are going
- 44:13to move out to our clan we'd like to
- 44:15offer you that job yeah would you take
- 44:18it
- 44:18that's it sure and I thought gee I must
- 44:21be the most qualified guy well about a
- 44:23month later I got this phone call from
- 44:25congressman Markey from Massachusetts
- 44:28he's a senator now so mr. McDonald is a
- 44:30true that you're leading this super task
- 44:32force to restore the shuttle safe flight
- 44:34or is that just some stuff your
- 44:36company's putting onto the media to make
- 44:39it appears if you've got a responsible
- 44:40job well now all I got you doing is some
- 44:43scheduling does the Presidential
- 44:45Commission leak that to the press I said
- 44:48well I'm really doing that I'm working
- 44:49six seven days a week 16 days 16 hours a
- 44:52day you know something I don't know I'm
- 44:55sure you're aware of House Joint
- 44:57Resolution 634 aren't you I says no I
- 45:00never heard about what the hell is that
- 45:02that's a resolution I introduced a
- 45:04Congress passed by the full house also
- 45:06that's why my colleagues in the Senate
- 45:09by the full Senate to restore you to
- 45:10your job would you like to have a copy
- 45:13of that yeah just a copy along with the
- 45:18letter I sent to your CEO in Chicago and
- 45:21what it basically said was if they
- 45:23didn't restore me to a job equivalent to
- 45:25the one I had for I testified for the
- 45:27Presidential Commission they'd be not
- 45:29only cancelled the existing space
- 45:31shuttle contract they would ban the
- 45:33company for life from having any
- 45:36Contracting you know it's pretty awesome
- 45:38so and I didn't realize how significant
- 45:41that was until after I wrote my book and
- 45:43I was speaking at Cornell University
- 45:45College of Engineering and I was having
- 45:48lunch with some of the faculty and one
- 45:50of the professors turned to me and said
- 45:51mr. McDonald I couldn't believe what I
- 45:53read in your book and so what's that
- 45:55just you restored your job by an act of
- 45:57Congress back in Washington a month ago
- 46:03for conference and they had an afternoon
- 46:04off so went over the Library of Congress
- 46:07and I filled out this card of what you
- 46:09said in your book and I gave it to him
- 46:10and I said could you verify this is true
- 46:12it's about ten minutes later this lady
- 46:14came back - that's absolutely true mr.
- 46:16McDonald restored to his job in act the
- 46:18Congress passed by the full house and
- 46:20the full Senate house in 634 I mean he
- 46:24said that's amazing she says yeah it is
- 46:27amazing but more amazing in that mr.
- 46:29McDonald probably doesn't recognize that
- 46:31he is the only person in American
- 46:33history that has ever happened it's
- 46:36awesome it's nice to see good guys
- 46:37finish first for warrants because yes I
- 46:39mean lesson learned here kids is that
- 46:41you're lucky stood up and did the right
- 46:42thing if people were to listen to them
- 46:44maybe this would not have ever happened
- 46:46so well we appreciate your time is up
- 46:49we'd love to have you come back sometime
- 46:51and in your book I mean come on your
- 46:54book go get this book it's called truth
- 46:55lies and the o-rings inside the space
- 47:00shuttle Challenger disaster and you can
- 47:02pick that up on Amazon where else can
- 47:04they pick that up on your website I'm
- 47:05sure pretty much anywhere University
- 47:11Press of Florida Tony if you could list
- 47:13the addresses of the available boys can
- 47:15we get security number of all your
- 47:16children and you find my book was Neil
- 47:22Armstrong about me great great well
- 47:27congratulations on the book and much
- 47:30success to all the stuff that's being
- 47:33accomplished because of the book so we'd
- 47:35love to have you back but thank you sir
- 47:37appreciate it thank you all right well
- 47:40that was another episode of truth be
- 47:42told we really appreciate appreciate the
- 47:44if I can speak appreciate you guys in
- 47:46the chatroom we'd love to hear from you
- 47:48and stick around for more
- 47:50truth be told captain Ron and I would
- 47:52love to have you go to our website truth
- 47:53be told web a worldwide calm and please
- 47:56subscribe to our YouTube channel right
- 47:58below and thank you for your comments
- 48:00until next time this is Tony sweet
- 48:02captain Ron
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