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The Real Reason Delta Force Switched to the HK416 — Transcript

by The Firearms Vault · 4,550 words · 802 segments · language en · Watch on YouTube

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  1. 0:00Toward the end of the 2000s, an Army
  2. 0:02colonel at Fort Benning, Georgia, was
  3. 0:05asked about the rifle carried by
  4. 0:06American soldiers. His name was Robert
  5. 0:09Radcliffe. He ran combat developments at
  6. 0:12the Army's Infantry Center, and his
  7. 0:15answer was flat.
  8. 0:17"There was no weapon out there," he
  9. 0:19said, "that was significantly better
  10. 0:21than the M4." He was defending a carbine
  11. 0:24made by Colt. Tens of thousands of
  12. 0:27American troops in Iraq and Afghanistan
  13. 0:30depended on it. The M4 was the American
  14. 0:33rifle.
  15. 0:34But, the most selective unit in the
  16. 0:36United States Army was not carrying it
  17. 0:39anymore.
  18. 0:40Neither was the Navy's most secretive
  19. 0:42team.
  20. 0:43First Special Forces Operational
  21. 0:46Detachment Delta, Delta Force, and the
  22. 0:49Navy's SEAL Team Six had set their M4s
  23. 0:52aside.
  24. 0:53>> [music]
  25. 0:53>> They had bought something else. And they
  26. 0:56had paid for it out of their own
  27. 0:57budgets.
  28. 0:59The something else came from Germany. It
  29. 1:02was built by Heckler & Koch in a small
  30. 1:04town called Oberndorf.
  31. 1:07It was called the HK416.
  32. 1:10Here is the [music] strange part. Pick
  33. 1:13it up, and it feels like an M4. The same
  34. 1:16controls, the same magazines, the same
  35. 1:20pistol grip, the same stock, [music]
  36. 1:22the same lower receiver.
  37. 1:24It was so close to the American carbine
  38. 1:27that the company originally planned to
  39. 1:29call it the HKM4.
  40. 1:32Colt sued. The name changed.
  41. 1:35>> [music]
  42. 1:35>> So, why would the Army's most elite unit
  43. 1:38trade the American carbine for a German
  44. 1:41copy of the American carbine?
  45. 1:43The usual answer is that the M4 jammed,
  46. 1:47that it choked in the sand in Iraq, that
  47. 1:50some famous test [music] proved it, that
  48. 1:52the German gun was the one that killed
  49. 1:55Osama bin Laden.
  50. 1:56Every one of those stories has a piece
  51. 1:58of truth in it.
  52. 2:00None of them is the reason.
  53. 2:02The real reason is narrower than that
  54. 2:05and more specific.
  55. 2:07Delta wanted a very short rifle.
  56. 2:09It wanted a suppressor on the end of it.
  57. 2:12And it wanted that rifle to fire long
  58. 2:14strings of automatic fire without
  59. 2:17faltering.
  60. 2:19In that one small corner of what a rifle
  61. 2:21can be asked to do, the M4 had a problem
  62. 2:25built into its design. The gas that ran
  63. 2:28the rifle ended up inside it.
  64. 2:31That is the whole story and it comes
  65. 2:33down to one question.
  66. 2:35Where does the gas go?
  67. 2:37Every rifle like this runs on the gas of
  68. 2:40its own gunshot.
  69. 2:42What separates the M4 from the HK416
  70. 2:45[music]
  71. 2:46is not the barrel or the stock or the
  72. 2:48trigger.
  73. 2:50It is what happens to that gas in the
  74. 2:52fraction [music] of a second after the
  75. 2:54bullet passes a small hole in the
  76. 2:56barrel.
  77. 2:57And the answer the Germans gave did not
  78. 2:59really come from Germany.
  79. 3:01>> [music]
  80. 3:01>> It traces back to a small workshop in
  81. 3:03California, to the man who designed the
  82. 3:06original rifle
  83. 3:07>> [music]
  84. 3:08>> and to a sale he had no say in.
  85. 3:11Before we get to where that piston
  86. 3:12actually came from and it's not where
  87. 3:15you'd guess, a quick like [music] and
  88. 3:17subscribe helps more of these get made.
  89. 3:21Start with the problem Delta was trying
  90. 3:24to solve.
  91. 3:25For years the unit had leaned on two
  92. 3:27weapons for close work. One was the
  93. 3:30Heckler and Koch MP5,
  94. 3:33the German submachine gun that had
  95. 3:34become the symbol of counterterrorism
  96. 3:37after the SAS carried it into the
  97. 3:39Iranian Embassy in London.
  98. 3:41It was accurate. It was controllable. It
  99. 3:44was quiet with a suppressor. But it
  100. 3:47fired a pistol cartridge, the 9 mm.
  101. 3:51For the work Delta now faced, that round
  102. 3:53was considered too [music] weak.
  103. 3:56The other weapon was the M4 carbine. It
  104. 3:59fired a real rifle cartridge, the 5.56
  105. 4:03by 45 mm NATO,
  106. 4:06but it was long,
  107. 4:07>> [music]
  108. 4:07>> and with a suppressor threaded onto the
  109. 4:09muzzle, it was longer still,
  110. 4:12too bulky for the tight spaces the unit
  111. 4:15was expected to fight in.
  112. 4:17The obvious fix [music] was to cut the
  113. 4:19M4's barrel down,
  114. 4:21make it short enough to handle like a
  115. 4:23submachine gun, and [music] keep the
  116. 4:25rifle cartridge. People had tried that
  117. 4:27before.
  118. 4:29During the Vietnam War, Colt built a
  119. 4:31carbine version of the rifle with a
  120. 4:33barrel just 10 in long.
  121. 4:36The muzzle flash and blast were so
  122. 4:38severe that Colt lengthened the barrel
  123. 4:40to 11 and 1/2 in. Short barrels
  124. 4:43Short barrels on this rifle had a
  125. 4:45history of misbehaving.
  126. 4:47The man whose job it was to worry about
  127. 4:49this was a non-commissioned officer
  128. 4:52named Larry Vickers.
  129. 4:54He grew up in Adams Mills, Ohio, a small
  130. 4:57town where his father and his uncle had
  131. 4:59both served in the Second World War.
  132. 5:02In Delta, he held a job with an
  133. 5:04unglamorous title, research and
  134. 5:07development NCO.
  135. 5:09His work was to find out what failed and
  136. 5:12then find something that didn't.
  137. 5:14>> [music]
  138. 5:15>> On the other side of the Atlantic,
  139. 5:17Heckler & Koch was in a strange position
  140. 5:20of its own.
  141. 5:21The company had been founded in 1949
  142. 5:24by three former Mauser engineers in the
  143. 5:27gutted buildings of the old Mauser
  144. 5:29factory in Oberndorf am Neckar.
  145. 5:33It had built the G3, the MP5, and later
  146. 5:37the G36, the Bundeswehr's polymer-bodied
  147. 5:40rifle.
  148. 5:42But in the early 1990s, as East and West
  149. 5:45Germany reunified and defense budgets
  150. 5:47shrank, the company could not secure
  151. 5:50funded contracts from its own
  152. 5:52government. It became financially
  153. 5:54vulnerable.
  154. 5:56It ended up under British ownership, and
  155. 5:58after a 1999 merger, it belonged to the
  156. 6:01British defense giant BAE Systems.
  157. 6:05That ownership handed Heckler and Koch
  158. 6:08an unusual assignment. In 2000, the
  159. 6:11company was contracted to rework the
  160. 6:13British Army's SA80 rifle, a weapon with
  161. 6:17a long list of reliability problems.
  162. 6:20Heckler and Koch's engineers took a
  163. 6:21troubled rifle designed by someone else
  164. 6:24and made it work. Hold on to that. It is
  165. 6:27exactly the skill the next project would
  166. 6:30need.
  167. 6:31In 2002, BAE Systems restructured and
  168. 6:35sold Heckler and Koch to a group of
  169. 6:38private investors. The company was
  170. 6:40independent again, and it needed
  171. 6:42products it could sell.
  172. 6:45According to one detailed account, the
  173. 6:47conversation that started the new rifle
  174. 6:50happened around 2001.
  175. 6:52Jim Schatz of Heckler and Koch's
  176. 6:55American operation sat down with Larry
  177. 6:57Vickers. The company had spent years
  178. 7:00suggesting [music]
  179. 7:01improvements to the M16 family to the
  180. 7:03American military.
  181. 7:05Now, Schatz made a specific pitch.
  182. 7:08Heckler and Koch could raise the
  183. 7:10carbine's reliability the way it had
  184. 7:12raised the British rifles, and it could
  185. 7:15do it without Delta needing separate
  186. 7:17funding to get started.
  187. 7:19On those terms, the two sides agreed to
  188. 7:22work together.
  189. 7:23In Germany, the work reached Ernst
  190. 7:26Mauch, one of Heckler and Koch's senior
  191. 7:29engineers who was already busy with an
  192. 7:31American Army rifle program of his own.
  193. 7:34Vickers has since described the finished
  194. 7:37rifle as a product of his and Mauch's
  195. 7:39work together.
  196. 7:40The German side brought the gas system
  197. 7:42from the G36.
  198. 7:45The American side brought a list of what
  199. 7:47the rifle had to survive. By 2003, the
  200. 7:51first operational prototypes were being
  201. 7:53tested in the desert at Yuma, Arizona.
  202. 7:56A former Heckler & Koch employee who was
  203. 7:59there has said that two things were true
  204. 8:01at the same time. The Delta story is
  205. 8:04accurate, and the company also had
  206. 8:06civilian sales very much on its mind.
  207. 8:10The civilian side did not take long to
  208. 8:12appear.
  209. 8:13In 2007, Heckler & Koch introduced a
  210. 8:17semi-automatic version for the European
  211. 8:19market called the MR223.
  212. 8:23At the 2009 SHOT Show, it crossed the
  213. 8:26Atlantic under a new name, the MR556.
  214. 8:31That is worth holding on to.
  215. 8:34Delta had only a few hundred operators.
  216. 8:37No company builds a rifle for a customer
  217. 8:39that small unless it can see a bigger
  218. 8:42market standing behind it.
  219. 8:44Heckler & Koch was not running a
  220. 8:46charity.
  221. 8:47It was betting that if the most
  222. 8:49demanding unit in the American military
  223. 8:51chose this rifle, everyone else would
  224. 8:54eventually want to know why.
  225. 8:56But the first customer was Delta,
  226. 8:59and Delta's question was a narrow one.
  227. 9:02Could a German gas system, the one
  228. 9:04inside the G36,
  229. 9:06be fitted inside an American rifle
  230. 9:09without changing anything a Delta
  231. 9:11operator touched?
  232. 9:13To see why that mattered, start with the
  233. 9:16rifle Delta already had.
  234. 9:18The M4 descends from the AR-15, [music]
  235. 9:21and the AR-15 runs on a system its
  236. 9:24designer, Eugene Stoner, patented under
  237. 9:28a plain title, a gas-operated bolt and
  238. 9:31carrier system.
  239. 9:33Most people know it by another name,
  240. 9:35direct impingement.
  241. 9:38Here is how it works.
  242. 9:40When a round fires, the bullet travels
  243. 9:42down the barrel and passes a small hole,
  244. 9:45the gas port.
  245. 9:47Some of the hot propellant gas escapes
  246. 9:49through it. That gas travels backward
  247. 9:52through a thin steel tube running along
  248. 9:54the top of the barrel all the way into
  249. 9:57the upper receiver. There, it enters the
  250. 9:59bolt carrier itself. The bolt and the
  251. 10:02carrier act as the [music] piston and
  252. 10:04the cylinder. The gas drives the carrier
  253. 10:07backward, unlocks the bolt, and cycles
  254. 10:10[music] the rifle.
  255. 10:11It is an elegant design.
  256. 10:14There is no separate piston, no
  257. 10:16operating rod, no extra mass swinging
  258. 10:19around out front.
  259. 10:21That is part of why the rifle is light
  260. 10:24and part of why it is accurate.
  261. 10:26But look at where the gas goes. It goes
  262. 10:29all the way home.
  263. 10:31The same gas that cycles the action
  264. 10:33carries heat and carbon straight into
  265. 10:35the bolt carrier group, the part of the
  266. 10:37rifle doing the most delicate work. On a
  267. 10:40standard length rifle, that is
  268. 10:42manageable.
  269. 10:44Now, shorten the barrel. On a carbine
  270. 10:46around 10 in long, the gas [music] port
  271. 10:49sits very close to the muzzle.
  272. 10:51The window for gas to be bled off and
  273. 10:53sent back is brief, and the rifle's
  274. 10:56timing [music] becomes harsher.
  275. 10:58Add a suppressor and more hot gas is
  276. 11:01pushed back through the system. Add long
  277. 11:04strings of automatic fire and the heat
  278. 11:06builds on itself.
  279. 11:08Every one of [music] the things Delta
  280. 11:10wanted, the short barrel, the
  281. 11:12suppressor, the sustained fire, pushed
  282. 11:15the M4 [music] further toward its limit.
  283. 11:19Heckler and Koch's answer was to change
  284. 11:21one thing. On the HK416,
  285. 11:25the gas still escapes through a port in
  286. 11:27the barrel, but it does not travel
  287. 11:29[music] back into the receiver. It stops
  288. 11:32almost immediately at a short steel
  289. 11:35piston sitting in front of the receiver.
  290. 11:37The gas pushes that piston a short
  291. 11:39[music] distance. The piston drives an
  292. 11:41operating rod. The rod pushes the bolt
  293. 11:44carrier rearward. The gas itself stays
  294. 11:48forward. The heat and the fouling stay
  295. 11:50out of the heart of the rifle.
  296. 11:53Where does the gas go?
  297. 11:55On the M4, into the bolt carrier.
  298. 11:59On the HK416,
  299. 12:01nowhere near it.
  300. 12:03This was the system Heckler & Koch had
  301. 12:05already built for [music] the G36, a
  302. 12:08short stroke gas piston.
  303. 12:10The engineering choice was to transplant
  304. 12:12it into the M4's body and leave nearly
  305. 12:15everything else alone.
  306. 12:17The controls stayed where an M4 shooter
  307. 12:20expected them. The magazine stayed the
  308. 12:22same. The lower receiver stayed
  309. 12:24compatible.
  310. 12:26A customer could even buy a new upper
  311. 12:28receiver, buffer, and drive spring, and
  312. 12:31convert an existing M4.
  313. 12:34No retraining, no new muscle memory,
  314. 12:37just a different path for the gas.
  315. 12:40Around that one change, the company made
  316. 12:42a series of deliberate decisions. The
  317. 12:45barrel was cold hammer forged, a process
  318. 12:48that produces a stronger barrel and
  319. 12:51rated for a service life of 20,000
  320. 12:53rounds.
  321. 12:55The rail around the barrel was
  322. 12:56free-floating, touching nothing, which
  323. 12:59helps accuracy. It could even be removed
  324. 13:01without tools, using a locking lug from
  325. 13:05the rifle's own bolt as a screwdriver.
  326. 13:08A firing pin safety was added inside the
  327. 13:11bolt to reduce the [music] risk of the
  328. 13:13rifle firing as the bolt slammed
  329. 13:15forward.
  330. 13:16And for units that came out of the
  331. 13:18water, there was an over-the-beach
  332. 13:20option. Drainage holes in the bolt
  333. 13:22carrier and buffer system, so the rifle
  334. 13:25could fire safely soon after being
  335. 13:27submerged. According to accounts of
  336. 13:30Heckler & Koch's own factory testing,
  337. 13:32the rifle fired 10,000 rounds on full
  338. 13:35automatic without a malfunction.
  339. 13:39Every choice had a cost.
  340. 13:41The piston system [music] in its
  341. 13:43original default setting tended to
  342. 13:45recoil harder than an adjustable system
  343. 13:47[music] would. A user-adjustable gas
  344. 13:50regulator only arrived in later
  345. 13:52versions,
  346. 13:53>> [music]
  347. 13:54>> and the key parts were proprietary, a
  348. 13:57piston and a carrier bought from Heckler
  349. 13:59& Koch, not from any of the hundreds of
  350. 14:01shops that made AR-15 parts. Some of
  351. 14:05those costs were answered later.
  352. 14:08By around 2013,
  353. 14:10Heckler & Koch had replaced the original
  354. 14:12rifle with an updated version, the A5.
  355. 14:16It added ambidextrous controls, and it
  356. 14:19added a toolless adjustable gas
  357. 14:22regulator for suppressor use, one that
  358. 14:24could handle barrels down to about 10
  359. 14:27and 1/2 in
  360. 14:28without modification.
  361. 14:30The regulator was an admission of sorts.
  362. 14:33The piston solved where the gas went. It
  363. 14:36did not, on its own, solve how much gas
  364. 14:39[music] arrived.
  365. 14:40Vickers himself has been unusually
  366. 14:42honest about how narrow the advantage
  367. 14:45was.
  368. 14:46As he has described [music]
  369. 14:47it, the piston earns its keep in a
  370. 14:49specific set of conditions. Barrels
  371. 14:52shorter than about 14 and 1/2 in, just
  372. 14:55running a suppressor, firing on full
  373. 14:58automatic, switching between different
  374. 15:00types and weights of ammunition. With
  375. 15:03longer barrels, he has said, the German
  376. 15:06rifle did not do anything a properly set
  377. 15:08up direct impingement rifle could not.
  378. 15:11That is the real reason, stated [music]
  379. 15:14plainly.
  380. 15:15The HK416
  381. 15:17was built for the corner of the map
  382. 15:19where the M4 struggled. Delta lived in
  383. 15:22that corner.
  384. 15:23Its shortest version of the new rifle
  385. 15:26carried a barrel just 10.4 inches long.
  386. 15:30After exhaustive testing with Delta's
  387. 15:32help, the rifle was ready in 2004.
  388. 15:36By 2005,
  389. 15:38the unit had replaced its M4s.
  390. 15:41According to Vickers, the very first
  391. 15:43rifles off the assembly line in Germany
  392. 15:45went straight to Delta.
  393. 15:47He has called helping to create the
  394. 15:49rifle the proudest [music] success he
  395. 15:51has ever had in the firearms industry.
  396. 15:54A rifle shaped around the needs of a few
  397. 15:56hundred operators was now in combat.
  398. 15:59The question was how far it could travel
  399. 16:01from there.
  400. 16:03The first answer was not very far inside
  401. 16:06the United States Army.
  402. 16:08Delta was not alone for long.
  403. 16:11The Navy's SEAL Team Six carried the
  404. 16:14rifle.
  405. 16:14>> [music]
  406. 16:15>> So did the Army's Asymmetric Warfare
  407. 16:17Group, a unit set up in the mid-2000s to
  408. 16:20find new tactics and technologies for
  409. 16:22the regular Army.
  410. 16:24What those units shared [music] was
  411. 16:26money of their own.
  412. 16:27Top-tier special operations forces had
  413. 16:30their own acquisition budgets and the
  414. 16:32latitude to buy equipment the rest of
  415. 16:34the military could not or would not.
  416. 16:38The rest of the Army kept the M4.
  417. 16:40In February of 2007, an Army Times
  418. 16:44headline summed up the situation in
  419. 16:46seven words:
  420. 16:48Better than M4,
  421. 16:50but you can't have one.
  422. 16:52Pressure came from Congress. Senator Tom
  423. 16:55Coburn of Oklahoma began examining the
  424. 16:57M4 after receiving complaints [music]
  425. 17:00from soldiers. He said the carbine
  426. 17:02jammed too often in sandy environments
  427. 17:05like Iraq and needed far more
  428. 17:07maintenance than more durable designs.
  429. 17:10He pointed [music] out that Colt had
  430. 17:11been awarded a no-bid contract to make
  431. 17:14the M4 in 1994
  432. 17:16>> [music]
  433. 17:17>> and held an exclusive production
  434. 17:18arrangement that would not end until
  435. 17:20June of 2009.
  436. 17:23The Army pushed back. Its officials
  437. 17:25called the M4 an excellent carbine. So,
  438. 17:28the Army ran a test. From late September
  439. 17:32to late November of 2007 at the Army
  440. 17:35Test and Evaluation Command at Aberdeen
  441. 17:37Proving Ground, Maryland, four carbines
  442. 17:40were exposed to sandstorm conditions. 10
  443. 17:44rifles of each type, 60,000 rounds per
  444. 17:47model. The HK416
  445. 17:50was there, so was FN's SCAR Light
  446. 17:54developed [music] for Special Operations
  447. 17:55Command, so was Heckler & Koch's XM8,
  448. 17:59the rifle the Army had shelved in 2005,
  449. 18:03and so was the M4.
  450. 18:05The results were lopsided.
  451. 18:08The XM8 had 127 stoppages, the SCAR 226,
  452. 18:13[music]
  453. 18:14the HK416
  454. 18:16233,
  455. 18:18the M4 had 882,
  456. 18:21>> [music]
  457. 18:21>> roughly one for every 68 rounds fired.
  458. 18:24That is the number most people remember.
  459. 18:27The details are less famous.
  460. 18:29239 of the M4's failures were caused by
  461. 18:33its magazines, not [music] the rifle.
  462. 18:36In an earlier round of testing that same
  463. 18:38summer, the M4 had recorded just 307
  464. 18:41stoppages in 60,000 rounds.
  465. 18:45The general who briefed the results,
  466. 18:47Brigadier General Mark Brown, said the
  467. 18:49laboratory conditions were harsher than
  468. 18:51anything even the worst desert would
  469. 18:53produce and that M4 users reported an
  470. 18:5789% satisfaction rate.
  471. 19:00And the Army was clear that the test was
  472. 19:02about future needs.
  473. 19:03>> [music]
  474. 19:03>> It was not choosing a replacement.
  475. 19:06Notice the order, too.
  476. 19:09Delta had switched years before [music]
  477. 19:11this test. The dust chamber did not
  478. 19:13cause the decision, it only made the
  479. 19:16question public.
  480. 19:18A few months later, in March of 2008,
  481. 19:21the Army went further.
  482. 19:23It stripped the Asymmetric Warfare Group
  483. 19:25of its [music] HK416
  484. 19:27rifles and ordered the unit back to the
  485. 19:30standard M4, reversing the policy that
  486. 19:33had let it buy them.
  487. 19:35Members of the group had fought to keep
  488. 19:37their several hundred rifles. Their
  489. 19:39argument was simple.
  490. 19:41The German rifle outperformed the M4 and
  491. 19:44needed far [music] less maintenance. It
  492. 19:46was the gas question in plain language.
  493. 19:50Where the gas goes decides how often you
  494. 19:53have [music] to clean the place it went.
  495. 19:55The Army tried once more to look for a
  496. 19:58successor.
  497. 19:59An improved version, the [music]
  498. 20:01HK416A5,
  499. 20:03was entered into the Individual Carbine
  500. 20:05[music] competition to replace the M4.
  501. 20:09In 2013,
  502. 20:11the competition was canceled before any
  503. 20:13winner was chosen. [music]
  504. 20:16Outside the United States Army, the
  505. 20:18rifle kept [music] moving.
  506. 20:20Norway chose it in 2007 and made it the
  507. 20:23standard rifle of its armed forces in
  508. 20:262008.
  509. 20:28In December of 2009,
  510. 20:30a modified version beat finalists from
  511. 20:33FN Herstal and from Colt itself in the
  512. 20:36Marine Corps' Infantry Automatic Rifle
  513. 20:39Program.
  514. 20:40In July of 2010, it was designated the
  515. 20:44M27.
  516. 20:46In December of 2017,
  517. 20:48>> [music]
  518. 20:48>> the Marine Corps decided to put it in
  519. 20:50the hands of every Marine in an infantry
  520. 20:52squad.
  521. 20:54By 2019,
  522. 20:56about 14,100
  523. 20:58had been delivered.
  524. 20:59France selected it in 2016 [music] to
  525. 21:02replace the FAMAS and ordered 93,080
  526. 21:06rifles. The first 400 were delivered on
  527. 21:09May 3rd, 2017.
  528. 21:12Germany's path was the strangest.
  529. 21:15In 2017,
  530. 21:17the Bundeswehr began looking for a
  531. 21:19replacement [music] for the G36,
  532. 21:22spurred in part by accuracy problems
  533. 21:25when the rifle's barrel heated up.
  534. 21:27A rival manufacturer, CG Haenel,
  535. 21:31initially won the competition in
  536. 21:32September of [music] 2020.
  537. 21:35German authorities canceled that
  538. 21:37contract the following month amid
  539. 21:39allegations that Haenel's rifle
  540. 21:41infringed on Heckler & Koch patents. The
  541. 21:44HK416 was selected in early 2021
  542. 21:49>> [music]
  543. 21:49>> and a German court dismissed Haenel's
  544. 21:51lawsuit in June of 2022.
  545. 21:55In 2025,
  546. 21:57the German Army adopted the rifle
  547. 21:59[music] as the G95A1
  548. 22:02and G95KA1
  549. 22:04with 250,000 [music]
  550. 22:06planned.
  551. 22:08Even the over-the-beach feature ended up
  552. 22:10in court. [music]
  553. 22:11In September of 2022,
  554. 22:14Germany's Federal Patent Court in Munich
  555. 22:17partially invalidated Heckler & Koch's
  556. 22:19patent on it in a dispute with Haenel.
  557. 22:23The drainage holes that let a rifle fire
  558. 22:25after coming out of the water had become
  559. 22:27something worth fighting over.
  560. 22:30Think about that. The G36 gave its
  561. 22:33piston to the HK416. [music]
  562. 22:3620 years later, the HK416 replaced the
  563. 22:39[music] G36. Not every contest went its
  564. 22:42way.
  565. 22:44Heckler & Koch built an ultra-compact
  566. 22:46version, the HK416C,
  567. 22:50with a barrel of about 9 in,
  568. 22:52>> [music]
  569. 22:53>> originally developed after a request
  570. 22:55from British special forces.
  571. 22:57It was submitted for an ultra-compact
  572. 22:59individual weapon contract.
  573. 23:02>> [music]
  574. 23:02>> It lost to a rival design, the LWRC
  575. 23:06M6A2,
  576. 23:08and never went into full production.
  577. 23:11The rifle built for short barrels had
  578. 23:13found a barrel too short to win with.
  579. 23:15The list of other users runs from
  580. 23:17Ireland's Army Ranger Wing to Japan's
  581. 23:20special forces to police tactical teams
  582. 23:23[music] in South Korea.
  583. 23:25Rifles supplied by the Netherlands have
  584. 23:27ended up with Ukraine's armed forces.
  585. 23:29>> [music]
  586. 23:30>> And in 2011, the rifle picked up the
  587. 23:33association most people now know it for.
  588. 23:36It was widely reported that SEAL Team
  589. 23:38Six carried HK416s
  590. 23:41on the raid that killed Osama bin Laden.
  591. 23:44That was the Navy's unit, not Delta. But
  592. 23:47by then, the rifle's [music] fame had
  593. 23:49outrun the unit that asked for it.
  594. 23:53So, here is a German rifle with a German
  595. 23:56pistol adopted by the Marine Corps, by
  596. 23:59France, by Norway, and by Germany
  597. 24:02itself.
  598. 24:03Except the pistol [music] is not really
  599. 24:05German at all.
  600. 24:07Its ancestors were born in California
  601. 24:09[music]
  602. 24:10in the same small company where the
  603. 24:12rifle it replaced was born.
  604. 24:15In 1959,
  605. 24:16ArmaLite, the aircraft company's weapons
  606. 24:19division where Eugene Stoner had
  607. 24:21designed the AR-15, [music]
  608. 24:23sold the rights to that rifle to Colt.
  609. 24:27The sale gave Colt the rifle [music]
  610. 24:29and with it Stoner's gas system.
  611. 24:32That left ArmaLite in an odd position.
  612. 24:36Its own chief designer had invented one
  613. 24:38of the most important operating systems
  614. 24:40of the century, and the company could no
  615. 24:43longer use it.
  616. 24:44So, ArmaLite designed around its own
  617. 24:46invention.
  618. 24:48An experimental rifle called the AR-12,
  619. 24:51originally built on Stoner's direct gas
  620. 24:54[music] system, was retrofitted with a
  621. 24:56short stroke gas piston. Stoner's last
  622. 24:59design for ArmaLite, the AR-16, [music]
  623. 25:03used a short stroke piston as well.
  624. 25:06Stoner left the company in 1961.
  625. 25:09The work went on without him.
  626. 25:12In 1963,
  627. 25:13ArmaLite produced the AR-18,
  628. 25:16credited to Arthur Miller, Eugene
  629. 25:19Stoner, George Sullivan, [music]
  630. 25:21and Charles Dorchester.
  631. 25:24A short stroke piston, a rotating bolt,
  632. 25:27built to be cheap from stamped metal.
  633. 25:30It never became the standard rifle of
  634. 25:32any nation, but the AR-18's ideas
  635. 25:36spread.
  636. 25:37Its short stroke piston and its bolt
  637. 25:40design reappeared over the following
  638. 25:42decades in rifles around the world. One
  639. 25:46of them was the British SA80, [music]
  640. 25:48the troubled rifle Heckler & Koch was
  641. 25:51hired to fix in 2000. Another was
  642. 25:54Heckler & Koch's own G36,
  643. 25:56whose operating system has been
  644. 25:58described as a modification of the
  645. 26:00AR-18's
  646. 26:02with the same kind of short stroke
  647. 26:03piston riding above the barrel.
  648. 26:06>> [music]
  649. 26:06>> And the line did not stop at Oberndorf.
  650. 26:09One of the engineers involved in the
  651. 26:11HK416's [music] development at Heckler &
  652. 26:14Koch was Robert Hirt.
  653. 26:16He later became a principal engineer on
  654. 26:19two rifles of his own, the SIG Sauer
  655. 26:22SIG516 [music] and the Caracal 816.
  656. 26:27Both share lineage with the HK416.
  657. 26:31Both kept the short stroke piston and
  658. 26:34traded many of the proprietary parts
  659. 26:36back for standard M4 components. The
  660. 26:39family tree kept branching. Follow the
  661. 26:42line.
  662. 26:43Colt buys Stoner's gas system in 1959.
  663. 26:47ArmaLite, locked out of it, builds a
  664. 26:50piston system instead.
  665. 26:52That piston system becomes the AR-18.
  666. 26:56The AR-18's ideas shaped the G36.
  667. 27:00The G36's piston goes into the HK416.
  668. 27:03[music]
  669. 27:05And the HK416
  670. 27:07is the rifle Delta chose over Colt's M4.
  671. 27:11The fix for Stoner's gas system came out
  672. 27:13of the workaround his own company was
  673. 27:15forced into when it sold that gas system
  674. 27:18away.
  675. 27:20Then there is the name.
  676. 27:22Colt had used M4 in its advertising
  677. 27:25since the early 1990s and registered it
  678. 27:28as a trademark in 2001.
  679. 27:31In 2004,
  680. 27:32the year the new rifle was ready, Colt
  681. 27:35sued Heckler and Koch and another
  682. 27:37manufacturer, Bushmaster, over their use
  683. 27:40of the name.
  684. 27:41Heckler and Koch settled out of court.
  685. 27:44The HKM4 became the HK416.
  686. 27:48Bushmaster did not settle. It fought.
  687. 27:52On December 8th, 2005,
  688. 27:55a federal judge in Maine ruled in
  689. 27:57Bushmaster's [music] favor and found
  690. 27:59that M4 had become a generic name. In
  691. 28:03May of 2007, a federal appeals court
  692. 28:06agreed. Colt's registration was
  693. 28:09canceled. Heckler and Koch had given up
  694. 28:11a name that within 3 years Colt was not
  695. 28:15allowed to keep.
  696. 28:17And there is one more piece and it
  697. 28:19circles back to the question in the
  698. 28:21title.
  699. 28:22Why did Delta switch? The engineering
  700. 28:25answer is the piston.
  701. 28:27But there is an institutional answer
  702. 28:29underneath it.
  703. 28:30Delta could switch because Delta had its
  704. 28:32own money and the authority to spend it.
  705. 28:36The Asymmetric Warfare Group made the
  706. 28:38same choice for the same stated reasons
  707. 28:40[music] and the Army took its rifles
  708. 28:42away.
  709. 28:43The HK416
  710. 28:45stayed with Delta not only because it
  711. 28:47worked, it stayed because Delta was one
  712. 28:50of the very few units in the army
  713. 28:52allowed to decide that for itself.
  714. 28:55Delta didn't switch away from Stoner's
  715. 28:57rifle. It switched [music] to the rifle
  716. 28:59Stoner's company had been forced to
  717. 29:01invent when it lost his.
  718. 29:04Go back to Fort Benning and the
  719. 29:06colonel's flat answer.
  720. 29:08There was no weapon out there that was
  721. 29:10significantly better than the M4.
  722. 29:13Here is the uncomfortable thing. For
  723. 29:15most soldiers carrying most barrel
  724. 29:18lengths in most of the conditions a
  725. 29:20rifle actually sees, he was close to
  726. 29:23right.
  727. 29:25Larry Vickers, the man who helped build
  728. 29:27the German rifle, has said nearly the
  729. 29:29same thing.
  730. 29:31At ordinary barrel lengths, a properly
  731. 29:34set up M4 did the job.
  732. 29:37The soldiers who carried it mostly said
  733. 29:39they were satisfied. [music]
  734. 29:40And here is the other uncomfortable
  735. 29:42thing. For a small unit doing a very
  736. 29:45specific kind of work, 10 inches of
  737. 29:48barrel, a suppressor on the end, the
  738. 29:50trigger held down in a small room, he
  739. 29:53was wrong.
  740. 29:55Both were true at the same time.
  741. 29:58The argument over the HK416 [music]
  742. 30:01was never really an argument over which
  743. 30:03rifle was better. It was an argument
  744. 30:05over whose needs set the standard and
  745. 30:08who got to decide.
  746. 30:11Look at what Delta actually changed.
  747. 30:13[music]
  748. 30:14The pistol grip is Stoner's. The
  749. 30:16magazine is Stoner's. The lower
  750. 30:18receiver, the controls, the way the
  751. 30:21rifle hinges open on its two pins, all
  752. 30:24Stoner's from the 1950s.
  753. 30:27What changed was a few inches of steel
  754. 30:30in front of the receiver. The rifle
  755. 30:32Delta walked away from and the rifle
  756. 30:34Delta walked toward are the same rifle
  757. 30:38almost everywhere a hand touches it.
  758. 30:41Everywhere except the path of the gas.
  759. 30:44Where does the gas go?
  760. 30:46On one rifle, it runs all the way home
  761. 30:49into the bolt carrier, the way Eugene
  762. 30:51Stoner designed it in the 1950s.
  763. 30:54On the other, it stops at a small
  764. 30:56piston. A piston whose ancestors were
  765. 30:59drawn up at the same California company
  766. 31:02because that company had sold its first
  767. 31:04answer to Colt and needed a second one.
  768. 31:08Stoner did not live to see the HK416.
  769. 31:11He died in 1997, a few years before
  770. 31:15Larry Vickers and Jim Schatz sat down to
  771. 31:17talk.
  772. 31:19He never saw his old company's
  773. 31:20workaround come back by way of a factory
  774. 31:23in Oberndorf to replace his own gas
  775. 31:26system in the hands of the army's most
  776. 31:28selective unit.
  777. 31:30Now, picture the rifle itself.
  778. 31:32Not in action. On a bench in an armory
  779. 31:36at rest.
  780. 31:37The upper receiver has the familiar
  781. 31:39shape of an M4.
  782. 31:41The magazine well is the same. The
  783. 31:43charging handle sits where it always
  784. 31:46has.
  785. 31:46>> [music]
  786. 31:47>> And stamped into the metal where a maker
  787. 31:49marks its work is the name
  788. 31:52HK416.
  789. 31:55It is not a random number.
  790. 31:57As historians of the rifle explain it,
  791. 32:00it was built from two American
  792. 32:01designations, the M4 and the M16,
  793. 32:06the two rifles it descended from,
  794. 32:08the two names it was not allowed to use.
  795. 32:11A German company made to rename an
  796. 32:13American rifle stamped that whole
  797. 32:15history into the receiver in three
  798. 32:17digits,
  799. 32:19four 16. And a few inches forward,
  800. 32:22hidden under the rail, a small steel
  801. 32:25piston holding the gas right where it
  802. 32:28started.

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