Managing the risks of high fault currents — Transcript
Full transcript
- 0:05Hi. I'm Mark from the Electrical Safety Office.
- 0:08Let's talk about high fault current or prospective
- 0:10short circuit current.
- 0:12Simply put, a fault current is the current that flows
- 0:15when a short circuit occurs.
- 0:16There have been several recent incidents where
- 0:19workers were injured from high current arc flash
- 0:21while working around energised parts.
- 0:24Every day electrical workers are placing
- 0:26themselves at risk if they do not understand the
- 0:28potential hazard of high fault currents while
- 0:30working on or around energised electrical equipment.
- 0:34To get an idea of how powerful and deadly high
- 0:36fault currents can be, let's think about your
- 0:38average welder.
- 0:39Using only 140 amps, the temperature of an electric
- 0:42arc it produces is about 3,500 degrees Celsius,
- 0:46and it melts metal.
- 0:48Imagine the heat generated by 20,000 or 30,000 amps of
- 0:52potentially uncontrolled current, which you could
- 0:54find at certain electrical installations.
- 0:57These fault currents can produce an arc flash with
- 1:00temperatures up to 20,000 degrees Celsius.
- 1:03This is hotter than the surface of the sun.
- 1:06In installations with large switchboards or where the
- 1:08supply transformer is close, the potential for
- 1:11high fault current is very real.
- 1:13For example, a 500KVA transformer with a five percent
- 1:17impedance would have a fault level of 14,000 amps.
- 1:21This is why it is very important to consider the
- 1:23environment and the nature of the work you're about to do.
- 1:26A switchboard with a high fault current requires the
- 1:28highest levels of control, because the risks are very high.
- 1:33Working near energised parts in these
- 1:35circumstances can be just as dangerous as performing
- 1:37actual live work, and appropriate control
- 1:39measures must be implemented.
- 1:42This includes testing and visual inspections.
- 1:45Before you start working, determine the potential
- 1:47short circuit current at the point within the
- 1:49installation where the work will be done, and put the
- 1:52controls identified during the risk assessment into place.
- 1:55A quick visual indicator of the potential fault current
- 1:58can be as simple as identifying the physical
- 2:00location of the supply transformer.
- 2:03Remember the highest level of risk control is to
- 2:06eliminate the hazard altogether by isolating and
- 2:09de-energising the equipment.
- 2:11High fault currents are not just limited to
- 2:13large main switchboards.
- 2:15They can also occur within other locations
- 2:17of the installation, such as smaller switchboards,
- 2:20electrical supply pillars or large electrical equipment.
- 2:24The level of prospective short circuit current will
- 2:26vary due to several factors, such as the
- 2:28electricity supply transformer fault current,
- 2:31the circuit length and the cable size.
- 2:34But won't a circuit breaker or fuse stop fault current?
- 2:38In a high current arc flash, the protection may
- 2:41not be enough to interrupt the fault current,
- 2:44which can continue to arc across the protected device
- 2:46even after it is operated.
- 2:48This arc can self-sustain long enough to cause an
- 2:51incredible amount of damage to equipment and severe
- 2:55burns to anyone in the vicinity.
- 2:57An arc flash can be caused by unsafe work practices
- 3:01and procedures, foreign materials or a breakdown of
- 3:03busbar insulation, electrical equipment
- 3:06failure such as a switch, circuit breaker or loose cables,
- 3:11contacting energised equipment when you're
- 3:13using uninsulated tools, using test equipment
- 3:16not designed or rated for the job.
- 3:18Electrical work must not be carried out on electrical
- 3:21equipment while energised simply because it's merely
- 3:24convenient for the electrical equipment to
- 3:26stay energised while the work is being performed.
- 3:29Remember it is illegal to perform electrical work on
- 3:33energised electrical equipment unless it is
- 3:36necessary in the interests of health and safety that
- 3:38the electrical work is carried out while the
- 3:40equipment is energised - for example, it may be
- 3:43necessary for lifesaving equipment to remain
- 3:46energised and operating while the electrical work
- 3:48is carried out on the equipment - or it is
- 3:51necessary that the electrical equipment to be
- 3:53worked on is energised in order for the work to be
- 3:55carried out properly, or it is necessary for the
- 3:58purposes of testing by a competent person to
- 4:00determine whether or not the electrical equipment
- 4:03is energised, or there is no reasonable alternative
- 4:06means of carrying out the work.
- 4:09You can also examine the fault current limit of the
- 4:11installed local and upstream protective devices.
- 4:14If you have any doubts regarding your safety or
- 4:17that of the installation, confirm with the
- 4:19manufacturer that sufficient protection exists.
- 4:22If your investigation reveals inadequate protection,
- 4:24advise the owner both verbally and in
- 4:27writing of the hazardous situation.
- 4:30More information about electrical work on
- 4:32energised equipment, including mandatory controls,
- 4:34can be found at electricalsafety.qld.gov.au.
- 4:39Always remember the safest way is to de-energise the
- 4:43electrical equipment prior to commencing any work.
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