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Lecture 43 : Designing Distribution Networks in Supply Chain — Transcript

by NPTEL IIT Kharagpur · 6,070 words · 944 segments · language en · Watch on YouTube

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  1. 0:01[Music]
  2. 0:22[Music]
  3. 0:25hello dear friends welcome back to nptl
  4. 0:27online course on Logistics and Supply
  5. 0:29Chain management so in the last session
  6. 0:31we started discussion on designing
  7. 0:33distribution Network and we explored how
  8. 0:37uh picking any uh different type of
  9. 0:39distribution network will impact your
  10. 0:42services factors and as well as your
  11. 0:45cost factors right so here we'll discuss
  12. 0:48about some of the uh design options and
  13. 0:51then we'll uh see uh how we can evaluate
  14. 0:54those different design options right uh
  15. 0:57in depending upon the nature of the
  16. 0:59product nature of the industry right and
  17. 1:02then how we can select the best
  18. 1:04distribution Network design so and we'll
  19. 1:06end this discussion by uh one case study
  20. 1:09right
  21. 1:11so distribution Network design so
  22. 1:14obviously based on the farm industry or
  23. 1:18product nature or what type of services
  24. 1:21you want to deliver right so already we
  25. 1:24are talking about one end is your cost
  26. 1:27parameter another end is your RIS
  27. 1:30responsiveness right so if we are
  28. 1:32talking about we are hitting this
  29. 1:34parameter obviously we we need to you
  30. 1:37know consolidate the inventories we need
  31. 1:39to consolidate the orders we need to
  32. 1:41utilize the economies of scale we need
  33. 1:43to uh Club maximum orders during
  34. 1:46Transportation right individual order we
  35. 1:48cannot process on the other hand if we
  36. 1:50are going for responsiveness so we are
  37. 1:53providing the customized Services even
  38. 1:54we are delivering the individual product
  39. 1:57as well so based on that we have these
  40. 2:00six options to design the different net
  41. 2:03uh network with your uh very kind of
  42. 2:06routine you are dealing with you are
  43. 2:08going to the shop picking the product
  44. 2:10from manufactured storage with direct
  45. 2:12shipping from their end and then we'll
  46. 2:15include uh the online store also where
  47. 2:18you are visiting online and then the
  48. 2:20products are delivered from the
  49. 2:22distributor retailers or manufacturers
  50. 2:24so we'll discuss all these six Network
  51. 2:27designs in detail what are the
  52. 2:29parameters what what are the uh you know
  53. 2:32main points you need to consider as far
  54. 2:34as cost is concerned as far as those
  55. 2:36performance parameters are concerned
  56. 2:39right and then we'll finalize depending
  57. 2:42upon the industry nature which product
  58. 2:44you should uh which design you should go
  59. 2:46for right so when we are saying
  60. 2:49manufactur storage with direct shipping
  61. 2:52first is here the manufacturing agency
  62. 2:55is or company is storing the product so
  63. 2:58storing the product that means they are
  64. 3:00maintaining the inventory when they are
  65. 3:02maintaining the inventory directly order
  66. 3:05is going to manufacturer and then they
  67. 3:07are processing that order and direct
  68. 3:09shipping is done Drop Shipping is done
  69. 3:12so this is known as concept is Drop
  70. 3:17Shipping right so that means there is no
  71. 3:20need of including any intermediator in
  72. 3:24terms of retailer distributor
  73. 3:25wholesalers those you are not you need
  74. 3:29not to include those players right so
  75. 3:31some characteristics and consideration
  76. 3:33of manufacturer storage with direct
  77. 3:35shipping so your manufacturer maintains
  78. 3:38it own storage facility hold the
  79. 3:40inventory right so inventory cost he is
  80. 3:43directly you know responsible for that
  81. 3:46having said that that means
  82. 3:48manufacturing location will be somewhere
  83. 3:50in the center so that means that
  84. 3:53inventory cost can be minimized because
  85. 3:55you are not maintaining inventory at
  86. 3:57different locations first point customer
  87. 4:00places order directly with the
  88. 4:02manufacturer and then manufacturer will
  89. 4:04process and fulfills the order so you
  90. 4:07have more control visibility about the
  91. 4:11customer information when customer is
  92. 4:13visiting that product when customer is
  93. 4:15placing the product and then quality of
  94. 4:17the product you have direct control over
  95. 4:20quality uh over the delivery over the
  96. 4:23packaging everything because you are
  97. 4:25doing in-house so having said that that
  98. 4:28means you have to arrange the shipment
  99. 4:30so arranging shipment requires all that
  100. 4:34you know infrastructure where you need
  101. 4:36to you know go for the logistics
  102. 4:39expertise and then you will set up your
  103. 4:42own distribution Network right and then
  104. 4:45when you are saying that what are the
  105. 4:46benefits so obviously you will be saving
  106. 4:48cost your margin will be more because
  107. 4:51now you are not sharing your margin with
  108. 4:53the delivery partners with that
  109. 4:55distribution Network right you have
  110. 4:58control over inventory control over
  111. 5:00quality of the product control over the
  112. 5:02delivery control over the overall
  113. 5:04customer experience in terms of services
  114. 5:07we are evaluating so this is usually the
  115. 5:10structure looks like okay we uh doal
  116. 5:14lines represent the information flow and
  117. 5:16solid lines are representing the product
  118. 5:18flow right so customers are usually
  119. 5:22visiting the retailer and then they are
  120. 5:24getting all the information related to
  121. 5:25the product right so like in uh heavy
  122. 5:29items like let's say if you are buying
  123. 5:31heavy appliances for your home or if you
  124. 5:34are buying you know uh let's say
  125. 5:37furniture or tiles or Marvel for your
  126. 5:40home right so what you will do you will
  127. 5:42visit the retail shop and then you will
  128. 5:45see all the different designs right and
  129. 5:48then you will finalize the color the
  130. 5:50design the quality whatever Marvel you
  131. 5:53want right as per that retailer will
  132. 5:56record the order and this information
  133. 5:58will be given to the uh manufacturer
  134. 6:02manufacturer will directly ship the
  135. 6:04product to the customer end now because
  136. 6:07we are dealing with those kind of
  137. 6:09products where if we'll ship the product
  138. 6:11first with the to the retailer then from
  139. 6:14retailer to the customer then their hand
  140. 6:16handling will be there we may break the
  141. 6:18Marvel pieces that will happen because
  142. 6:20we are loading unloading different
  143. 6:22location so if we record order at one
  144. 6:25location and we'll serve that to the
  145. 6:28final to the from the manufacturer to
  146. 6:30the directly to the customer then it
  147. 6:32will minimize that cost as well right so
  148. 6:35we'll see the different cost parameters
  149. 6:38how these will be impacted it will will
  150. 6:40talk about inventory now inventory who
  151. 6:43is maintaining only manufacturer is
  152. 6:45mantaining the inventory so that cost
  153. 6:47will be lower down
  154. 6:50now uh because uh you are not setting up
  155. 6:54different retail shops or distribution
  156. 6:57Network or uh order fulfillment centers
  157. 7:00so inventories are centralized so cost
  158. 7:02will be reduced Transportation very high
  159. 7:06cost will be there why because outbound
  160. 7:08logistic cost has increased now you are
  161. 7:11not shipping product from your retailer
  162. 7:13to the customer but you are opting other
  163. 7:16model where you are directly shipping
  164. 7:18the product from your manufacturer side
  165. 7:20to the customer outbound logistic cost
  166. 7:23has increased so even if Marvel pieces
  167. 7:26maybe different demand is coming so
  168. 7:28individual order you are processing
  169. 7:30right so if this is the network one
  170. 7:32order is coming from here that order
  171. 7:35will be processed individually 1,000
  172. 7:37kilomet you are covering the distance
  173. 7:39another product is coming maybe from 700
  174. 7:42km on the same route maybe then even
  175. 7:45then another delivery will be done so
  176. 7:47these many different individual
  177. 7:49deliveries will be done so
  178. 7:50Transportation cost will be higher and
  179. 7:52because we are not utilizing the full
  180. 7:54capacity also the demand here will be
  181. 7:56different demand here will be different
  182. 7:58here will be different here will be
  183. 7:59bigger so then that full economies of
  184. 8:03scale you cannot
  185. 8:05utilize facilities and handling cost
  186. 8:07will be lower because you are not
  187. 8:09storing at the customer location nearby
  188. 8:12customer location and that way handling
  189. 8:15cost is also reduced because only you
  190. 8:17are storing the product at the
  191. 8:18manufacturer end information huge
  192. 8:21investment you need to make in the
  193. 8:23information system because you are not
  194. 8:27dealing with that you know phys physical
  195. 8:29infrastructure of that long distribution
  196. 8:31Channel where the retailer is directly
  197. 8:34communicating with the customer but here
  198. 8:36your information is shared with the
  199. 8:38retailer retailer is passing the
  200. 8:40information so that same exact
  201. 8:42information should be passed otherwise
  202. 8:44if I'll place the order for maybe th000
  203. 8:48pieces of Marvel and in the end I placed
  204. 8:51order for some other color and they
  205. 8:54wrongly you know place the order with
  206. 8:56the manufacturer with some other color
  207. 8:57so then you can see the the cost and
  208. 9:00then uh the customer satisfaction level
  209. 9:03now these are the services when we'll
  210. 9:05pick this manufactur storage with direct
  211. 9:07shipping response time will be huge
  212. 9:10because manufacturer is here and you are
  213. 9:13at 1,000 kilomet so this will take time
  214. 9:16four to 5 days so response time is very
  215. 9:19very long in case of manufactured
  216. 9:21storage with direct shipping product
  217. 9:24variety will be very high
  218. 9:27because there is no retail shop who is
  219. 9:29going to maintain your inventory if
  220. 9:31today you are manufacturing th000 units
  221. 9:33all, units are available different
  222. 9:36variety are available at one location
  223. 9:38product availability will be very very
  224. 9:40high because if I'll set up different
  225. 9:44locations maybe one location I'm having
  226. 9:4710 items 10 models other location I'm
  227. 9:50having five only here I'm maintaining 50
  228. 9:53models here I am maintaining 13 model so
  229. 9:56product availability different at
  230. 9:58different location
  231. 9:59but if I'm maintaining at one location
  232. 10:02maybe all the 50 models are available in
  233. 10:05that location it is manufacturer
  234. 10:07location customer experience good in
  235. 10:10terms of because home delivery you are
  236. 10:12getting but but if you are dealing with
  237. 10:16the product where you your customer
  238. 10:18wants to interact with the product
  239. 10:20before buying then experience is not
  240. 10:22good because if you are buying your
  241. 10:24furniture so then experience is not good
  242. 10:26if you are placing order you are just
  243. 10:28picking some photographs and then you
  244. 10:30are placing order how this will happen
  245. 10:32that's why in online industry Furniture
  246. 10:35industry the penetration is only 1 to 2%
  247. 10:39right time to Market very fast very less
  248. 10:43time it will take why because if today I
  249. 10:47uh launched the product today it is
  250. 10:49visible through my website that this
  251. 10:50model has been launched order visibility
  252. 10:54that uh uh it platform you need to D
  253. 10:57where you can track every single
  254. 10:59individual packet
  255. 11:01returnability uh expensive and difficult
  256. 11:04because now 1,000 kilomet that product
  257. 11:07travel to the customer location and now
  258. 11:09customer is not ready to accept that so
  259. 11:12it will not be stored at the retailer
  260. 11:13location it will go back to manufacturer
  261. 11:16so then in that way it can be expensive
  262. 11:18but again we are thinking about the pure
  263. 11:21strategy scenario right if I'll say if
  264. 11:24any return product is coming nearby
  265. 11:27location I can maintain small inventory
  266. 11:28of the returned products and if any
  267. 11:30order comes from uh nearby location in
  268. 11:33future I can meet those that demand so
  269. 11:36then there is certain deviation with
  270. 11:39that design distribution network but
  271. 11:42here we are talking about the pure this
  272. 11:44manufactured storage with direct
  273. 11:45shipping network but obviously the when
  274. 11:49any player will pick the strategy they
  275. 11:51can mix some positive points of some
  276. 11:53Network other positive point of some
  277. 11:55other network second is manufacturer
  278. 11:58storage with the direct Shi shipping and
  279. 11:59in transit
  280. 12:01merge it is similar to the first one but
  281. 12:05the difference is in transit merge means
  282. 12:08let's say if I have placed 50 items
  283. 12:13grocery items order on Amazon Fresh
  284. 12:16right so maybe those 50 item Amazon has
  285. 12:20taken from let's say four vendors so now
  286. 12:24these items uh will be you know uh
  287. 12:28reaching at the Fulfillment center at
  288. 12:31different time okay so what my
  289. 12:34fulfillment center will do as long as he
  290. 12:37is receiving from vendor one he will
  291. 12:39process to customer then it is it has
  292. 12:43received maybe from vendor two and
  293. 12:45vendor three at the same time almost
  294. 12:47same time it can consolidate and will
  295. 12:49send the other order to the customer
  296. 12:51third fourth vendor so that means one
  297. 12:54order I got three multiple
  298. 12:56deliveries right so that way customer
  299. 12:59experience is not good okay if I'm
  300. 13:02talking about that aspect so what in in
  301. 13:06transit merge will do in transit they
  302. 13:08will wait for all the orders here they
  303. 13:10will merge orders coming from different
  304. 13:12Sellers and finally one order delivery
  305. 13:16will be done from to the customer it's
  306. 13:18not you are visiting the customer
  307. 13:20location multiple times that means still
  308. 13:23you are maintaining the quality still
  309. 13:25you have control over the inventory
  310. 13:27right but you you can minimize the
  311. 13:30transportation cost why because now you
  312. 13:32are consolidating different orders in
  313. 13:35your fulfillment center okay so that way
  314. 13:38customer experience is also enhanced but
  315. 13:41for ensuring that you need to set a very
  316. 13:44strong communication and collaboration
  317. 13:46Network when your manufacturer one is
  318. 13:49transporting when your manufacturer 2 is
  319. 13:51transporting that complete information
  320. 13:54you must have because you are waiting
  321. 13:56for the fourth vendor manufacturer
  322. 13:59and then the you have received the item
  323. 14:02from first three but you are still
  324. 14:04waiting for fourth you have no updates
  325. 14:06on that so then that those items are
  326. 14:09also delayed so in that way customer
  327. 14:11experience will be affected right
  328. 14:13negatively affected so realtime tracking
  329. 14:16obviously is required because you need
  330. 14:18to consolid consolidation of orders the
  331. 14:21basic point is you need very strong
  332. 14:24information
  333. 14:25channel so this is the system will look
  334. 14:27like your design network uh what
  335. 14:30customer will do customer will process
  336. 14:32the information with the retailer again
  337. 14:34the same network okay different
  338. 14:36customers are there they are placing
  339. 14:38order with the retailer retailer will
  340. 14:40channelize these orders to different
  341. 14:42manufacturers right if grocery items are
  342. 14:45there will be rooted to some uh grocery
  343. 14:48manufacturer if clothes are there will
  344. 14:50be rooted to some clothing industry if
  345. 14:53toys are included in that toys will be
  346. 14:55rooted to some other Industry Home
  347. 14:57Appliances are there anything so will'll
  348. 14:59be rooted to different factories
  349. 15:01different manufacturers and in transit
  350. 15:03you will merge all the orders and then
  351. 15:05we'll make one delivery to enhance the
  352. 15:07customer experience so in that way
  353. 15:10inventory cost will be similar to drop
  354. 15:13shipping because manufacturer is still
  355. 15:14maintaining the inventory you are not
  356. 15:16maintaining a different location
  357. 15:17Transportation somewhat lower why lower
  358. 15:20because you are combining multiple
  359. 15:22orders and then making one delivery not
  360. 15:24multiple deliveries facilities and
  361. 15:26handling cost will be higher why for
  362. 15:29consolidating the orders now you need
  363. 15:31one storage house where all the orders
  364. 15:33are coming you are tracking those orders
  365. 15:35putting orders together and then again
  366. 15:37making it one order and processing
  367. 15:40information strong investment is
  368. 15:42required because you need to track the
  369. 15:44orders response time similar response
  370. 15:47time will be there as we were getting
  371. 15:49the manufacturer storage with the direct
  372. 15:51shipping because those many days it will
  373. 15:53take directly it is coming from the
  374. 15:55manufacturer product variety similar to
  375. 15:58drop shipping
  376. 15:59because still manufacturer is uh holding
  377. 16:01the variety product availability will be
  378. 16:04same high product availability because
  379. 16:06manufacturer is storing the customer
  380. 16:09experience is enhanced like I told you
  381. 16:12in in way of they are getting now single
  382. 16:14delivery instead of multiple deliveries
  383. 16:17time to Market same order visibility
  384. 16:20same because still manufacturer is there
  385. 16:23now you are producing something it is
  386. 16:25order it is ready to be uh so sold in
  387. 16:29the market and returnability obviously
  388. 16:32returnability is similar to your Drop
  389. 16:34Shipping only because there is still the
  390. 16:36direct man inventory is coming from the
  391. 16:38manufacturer so if you are returning it
  392. 16:40will go directly to the manufacturer the
  393. 16:43third option we have is distribu
  394. 16:45distributor storage with the carrier
  395. 16:47delivery now instead of manufacturer
  396. 16:50here distributor is storing the
  397. 16:53inventory now that manufacturer is
  398. 16:55losing control over inventory and little
  399. 16:58control over for the delivery and
  400. 17:00quality right so Services uh uh they are
  401. 17:04providing to the customers right so for
  402. 17:07Carrier delivery maybe distributor is
  403. 17:09doing the carrier delivery or you are
  404. 17:11hiring the third party to make the end
  405. 17:14miles delivery so what are the some uh
  406. 17:16key consideration under this obviously
  407. 17:19inventory will be held by now the
  408. 17:21distributor so product are transported
  409. 17:23to customer using package carriers or
  410. 17:25logistic provider those can be third
  411. 17:28party Logistics provider distributor
  412. 17:30manage the logistics of receiving
  413. 17:32storing and shipping the product because
  414. 17:35now distributor is managing the
  415. 17:37inventory and then benefits will be now
  416. 17:40because distribut earlier manufacturer
  417. 17:42was somewhere in the center now
  418. 17:44Distributors may be we have many
  419. 17:46Distributors nearby to the customers so
  420. 17:49inventory will be maintained at
  421. 17:50different location response time will
  422. 17:53reduce and inventory cost will increase
  423. 17:56right order fulfillment will be better
  424. 17:59so when you are considering the cost
  425. 18:03parameters warehouse management
  426. 18:05inventory cost this coordination cost
  427. 18:08with coordination means with carriers
  428. 18:09right who is going to make the final
  429. 18:11delivery right and then distributor may
  430. 18:14add some value adding services in terms
  431. 18:16of consolidation kitting packaging that
  432. 18:19can be done right and this design option
  433. 18:22allows for efficient distribution across
  434. 18:25different geographical reasons right
  435. 18:28because now you are uh you need know to
  436. 18:31set up your own distribution Network
  437. 18:33because third party is doing that or
  438. 18:35your distributor is doing that local
  439. 18:37distributor and then you can maintain
  440. 18:40higher level of product variety
  441. 18:41availability so how it is different
  442. 18:44earlier product was directly coming to
  443. 18:46customer now it is not the case again
  444. 18:49information is going to retailer
  445. 18:50retailer is replenishing the inventory
  446. 18:52or retailer or distributor they are
  447. 18:55maintaining inventory here right so from
  448. 18:58here the orders are shipped to the
  449. 19:00customer so this is simple structure
  450. 19:03inventory cost will be higher because
  451. 19:06now we are maintaining inventory at
  452. 19:07multiple location but as long as your
  453. 19:10fast moving goods are there you you can
  454. 19:12maintain the inventory there is no
  455. 19:14problem with the inventory cost but if
  456. 19:16the goods are taking time you know for
  457. 19:19the final consumption demand is not that
  458. 19:22high so then inventory cost will be
  459. 19:24higher Transportation cost lower than
  460. 19:27the manufacturer storage because because
  461. 19:28now the outbound logistic cost is
  462. 19:31reduced because the distance has reduced
  463. 19:35facilities and handling will be higher
  464. 19:38compared to the last two Network because
  465. 19:40now we are uh locating the inventory at
  466. 19:43near the customers in at the
  467. 19:45distribution location where handling
  468. 19:47will be done right information you need
  469. 19:50not to invest that much because simple
  470. 19:53information structure will do because
  471. 19:54you have introduced one or two more
  472. 19:56players in that uh Network right
  473. 20:00response time will be less faster
  474. 20:02delivery will be there product variety
  475. 20:04will be reduced availability will be
  476. 20:07reduced because now you are not
  477. 20:09maintaining the variety at the
  478. 20:11manufacturer location you are
  479. 20:12maintaining variety at the distributor
  480. 20:14location and sometime you are getting
  481. 20:16all the models sometime you are not
  482. 20:18getting all the models so that
  483. 20:19availability is question customer
  484. 20:21experience better than the first two
  485. 20:24because if you want you can go to the
  486. 20:26distributor location can feel the
  487. 20:28product can touch the product right time
  488. 20:31to Market it will take higher time to
  489. 20:34you know to Market that product because
  490. 20:37today you launch the product it may take
  491. 20:3910 days or 15 days to maintain the same
  492. 20:42inventory in throughout all the markets
  493. 20:46order visibility is easier because now
  494. 20:48many as long as you will keep on adding
  495. 20:52more intermediators so the visibility is
  496. 20:54more because you can check uh with whom
  497. 20:57the product is right right now
  498. 20:59returnability will be easier because now
  499. 21:01you will not return 1,000 km back to the
  500. 21:05manufacturer but it will be returned to
  501. 21:07the local distributor the fourth is
  502. 21:09distributor storage with the last mile
  503. 21:11delivery so usually last uh also be
  504. 21:14discussed and this one also last mile
  505. 21:16delivery usually like Amazon you can see
  506. 21:19where distributor may be storing the
  507. 21:22product and then you are delivering the
  508. 21:23product they are placing the order you
  509. 21:25are delivering the product to the
  510. 21:26doorstep so again inventory is held by
  511. 21:29the distributor so your per main target
  512. 21:33is how efficiently you can store and
  513. 21:35manage the products and then uh
  514. 21:39Distributors are only responsible for
  515. 21:41picking packing recording the order and
  516. 21:43processing the order so that means the
  517. 21:45last leg of the delivery process is also
  518. 21:48ensured by the Distributors only it is
  519. 21:50up to the distributor whether they are
  520. 21:51going for their own distribution Network
  521. 21:54last mile delivery or they are going to
  522. 21:57take the services by the third party uh
  523. 22:00Logistics provider right so in that way
  524. 22:03faster order fulfillment will be there
  525. 22:05because you are placing order online
  526. 22:07maybe and then the order will be
  527. 22:09processed not from the manufacturer from
  528. 22:11the local distributor right and reduced
  529. 22:14Transportation cost because outbound
  530. 22:17Logistics distance has been uh reduced
  531. 22:20because response time will be lesser
  532. 22:22customer satisfaction will be there so
  533. 22:24here what decisions we need to take we
  534. 22:27need to go for efficient ient route
  535. 22:29planning how we can maximize the you
  536. 22:31know order delivery in that way that on
  537. 22:34particular route we can deliver the
  538. 22:36maximum orders managing delivery
  539. 22:38personal maintaining delivery
  540. 22:40infrastructure and ensuring the customer
  541. 22:42communication through the end mile
  542. 22:44delivery right so distributor may offer
  543. 22:47some value adding services like we told
  544. 22:49if you are uh taking some home
  545. 22:51appliances so installation Assembly
  546. 22:54Product customization can be there right
  547. 22:56and then because you are locally
  548. 22:58maintaining the inventory so uh that
  549. 23:00long distance Transportation outbound
  550. 23:02distance trans uh that Logistics cost
  551. 23:04will be reduced right and then uh
  552. 23:07usually I talked about Amazon you can
  553. 23:10use that if it is you know retailer
  554. 23:12storage or distributor storage inventory
  555. 23:14they are selling when they are tying up
  556. 23:16with the local
  557. 23:18vendors strong coordination between the
  558. 23:20distributor delivery personnel and
  559. 23:22customers required now as we'll keep on
  560. 23:25adding more players like retailer distri
  561. 23:28uors customers manufacturers are there
  562. 23:31then we need to you know uh uh talk
  563. 23:34about more about coordination when only
  564. 23:36one or two players are there
  565. 23:37coordination can be done easily right so
  566. 23:40to maintain that we have some root
  567. 23:42optimization software realtime tracking
  568. 23:45system we can track the products this is
  569. 23:47how it is happening distributor storage
  570. 23:50with last mile delivery Distributors are
  571. 23:52storing at different locations and then
  572. 23:55to One Market they are serving through
  573. 23:57their local distribution partner who are
  574. 23:59doing the uh last mile delivery right so
  575. 24:03talking about inventory cost will be
  576. 24:05higher because at different location you
  577. 24:07are maintaining Transportation cost uh
  578. 24:10very high because uh individual order
  579. 24:14you are processing but if you are if
  580. 24:16we'll talk about the outborn logistics
  581. 24:18cost that will be reduced right but
  582. 24:21customer experience is enhancing by
  583. 24:23doing the last mile delivery facility
  584. 24:25handling and cost will be higher because
  585. 24:28you are uh consolidating the order in
  586. 24:31your local facility Hub and then you are
  587. 24:34processing
  588. 24:36information that strong Information
  589. 24:38Network is not required but yes because
  590. 24:41now many players are there to you know
  591. 24:44uh transparently uh process the
  592. 24:47information you need to set up that
  593. 24:49information Channel response time very
  594. 24:51quick because locally you are
  595. 24:53maintaining the inventory product
  596. 24:54variety will be lesser than the first
  597. 24:57second third option because you are
  598. 24:59storing at different location somewhere
  599. 25:02product may be available sometime
  600. 25:04product may not be available customer
  601. 25:06experience is very good because you are
  602. 25:08shipping product directly to the
  603. 25:10customer location time to Market will
  604. 25:12take more time because you are taking
  605. 25:15time to ship the product order
  606. 25:17visibility you can easily Implement that
  607. 25:20if you know you have implemented like
  608. 25:22Amazon Flipkart Walmart kind of system
  609. 25:26returnability is easy you need not to
  610. 25:27visit to to the shop just you uh return
  611. 25:30on the uh platform you click on the
  612. 25:33return and then it will be returned back
  613. 25:35to the uh uh distributor or retailer
  614. 25:38wherever you are maintaining the
  615. 25:40inventory the fifth option is manufactur
  616. 25:42distributor storage with customer pickup
  617. 25:45now what will happen in this case here
  618. 25:48retailer are storing the inventory now
  619. 25:51they are doing the cross talking and
  620. 25:53here we have some customer pickup sites
  621. 25:55for kakur there is one Center in kakur
  622. 25:58and customers will because sometime what
  623. 26:01is happening customers are not available
  624. 26:04on their mentioned address they never
  625. 26:06know whether they will be at home during
  626. 26:08that time they will be in office they
  627. 26:10will be somewhere else right in the
  628. 26:13market so what they want anywhere if you
  629. 26:16are consolidating my orders maybe within
  630. 26:192 three days I'll go to that convenient
  631. 26:21store where I will pick up my all the
  632. 26:23packets right so uh that way you are not
  633. 26:26getting the uh home delivery right so uh
  634. 26:31the customer experience will not be
  635. 26:33better in that way but yes because any
  636. 26:36day I can go there and then I can pick
  637. 26:38my products so inventory again you need
  638. 26:41to maintain the inventory Transportation
  639. 26:43cost will be lower because no customer
  640. 26:45is picking the product facility and
  641. 26:47handling cost will be high because you
  642. 26:50are maintaining now nearby pickup
  643. 26:52locations also where you need to
  644. 26:53maintain the inventory and information
  645. 26:55you need to invest into in uh
  646. 26:58information infrastructure because you
  647. 27:00need to consolidate the orders and then
  648. 27:03keep updated your customer that your
  649. 27:05orders have received uh at the pickup
  650. 27:08location response time similar to the
  651. 27:10last one uh uh higher right because it
  652. 27:15will take time to reach to the pickup
  653. 27:17location product variety will little
  654. 27:19lesser product availability will be
  655. 27:20lesser because now you are not storing
  656. 27:22at manufacturing location customer
  657. 27:25experience will be lower in this kind of
  658. 27:27network because you are not getting home
  659. 27:29delivery time to Market it will take
  660. 27:32more time because again you are not
  661. 27:35storing it at the manufacturer location
  662. 27:38then order visibility will be difficult
  663. 27:40but yes throughout distrib your network
  664. 27:43you are maintaining that virtual Network
  665. 27:45where your product is so you can track
  666. 27:47that returnability will be easier given
  667. 27:50that pickup location can handle the
  668. 27:52returns as well if they are handling it
  669. 27:55so last one is retail storage with
  670. 27:57customer pickup sites and the the local
  671. 28:01uh routine item how we are buying we are
  672. 28:03going to shop and then we are picking up
  673. 28:05the product that is how retailer is
  674. 28:07maintaining the inventory sometime he's
  675. 28:09out of stock sometime he's having excess
  676. 28:11inventory the best thing here is the
  677. 28:13cross selling opportunity you might have
  678. 28:15seen when we are going to you know buy
  679. 28:18any item if you talk about clothing
  680. 28:20industry so then they are saying that if
  681. 28:22you'll shop for 3500 so you'll get
  682. 28:25coupon for 2,000 and next any uh time
  683. 28:28you can you know uh get the concession
  684. 28:31on that right or maybe if you if your
  685. 28:34order will raise up to 5,000 we'll give
  686. 28:37you one bag free we'll give you this
  687. 28:39item free that item free so that cross
  688. 28:41selling can happen when you are going
  689. 28:44for retail storage so all those
  690. 28:46parameters we we discussed about the
  691. 28:48last one where the retailer or
  692. 28:50distributor is storing right will be
  693. 28:52same but customer pickup when you are
  694. 28:54talking about the consolidation Center
  695. 28:56or customer pickup sites similar to your
  696. 28:59retail shops where you are going and
  697. 29:01buying the product right but yes here
  698. 29:03the one difference is maybe you are
  699. 29:04visiting the retail shop and then you
  700. 29:06may face the out of stock item but in
  701. 29:09case of customer pickup site last one
  702. 29:11you are sure that your order has reached
  703. 29:13customer pickup site and you will get
  704. 29:15your order definitely right so these are
  705. 29:17all options we have right so when
  706. 29:20talking about selecting particular
  707. 29:22distribution Network obviously first we
  708. 29:25need to figure out what are the demand
  709. 29:27from the customer
  710. 29:28demand in terms of those Services level
  711. 29:31response time variety quality and then
  712. 29:34uh uh the cost and then time to market
  713. 29:38then order visibility returnability all
  714. 29:40these parameters we keep in mind then we
  715. 29:43need to keep in mind the other factor
  716. 29:45which is cost Factor we we talked about
  717. 29:47the logistics cost inventory cost
  718. 29:50warehousing cost Transportation Cost
  719. 29:52Storage cost facility cost handling cost
  720. 29:55right so you need to make the balance
  721. 29:57between the these two parameters and
  722. 30:00then specific dynamics of the industry
  723. 30:03if you are dealing with a kind of
  724. 30:05perishable items so then you forget
  725. 30:07about the cost immediately you need to
  726. 30:10response time should be very very less
  727. 30:13so whenever customer is placing the
  728. 30:14order your order fulfillment center
  729. 30:17should be very near to the customer so
  730. 30:18that
  731. 30:19immediately the delivery can be ensured
  732. 30:23right so whatever design you are picking
  733. 30:27you need to make sure that it is
  734. 30:29aligning with the overall uh strategy if
  735. 30:32Amazon Fresh is saying that within same
  736. 30:36their delivery that has to be because
  737. 30:38Amazon Fresh right fresh means if you
  738. 30:41are saying that today you place the
  739. 30:42order tomorrow you'll get that what is
  740. 30:44fresh then right so then you need to opt
  741. 30:47that kind of distribution Network where
  742. 30:49your facilities are very near to the
  743. 30:51customer from where you are delivering
  744. 30:53the product so you can see one uh you
  745. 30:56can rate different kind of of you know
  746. 30:58delivery designs distribution network
  747. 31:01with respect to all those parameters one
  748. 31:03respond to the highest preferred and
  749. 31:06four is means six is means uh very poor
  750. 31:10performance if you talk about response
  751. 31:12time highest performance will be given
  752. 31:15when you have the retail storage with
  753. 31:17customer pickup you are going to retail
  754. 31:19shop within 10 seconds you are getting
  755. 31:21the product within 10 seconds because
  756. 31:23you will just ask the shopkeeper I want
  757. 31:25this product if the product is available
  758. 31:27within 10 second you will get that but
  759. 31:29talking about online or where you are
  760. 31:32placing the order it will take minimum 2
  761. 31:34days 3 days 4 days it will be higher so
  762. 31:37you can just go through all different
  763. 31:39parameters product availability if we
  764. 31:41will talk about or variety retail shop
  765. 31:45minimum because retail shop chances are
  766. 31:48there you are visiting in the evening
  767. 31:50you may get milk packets or you may not
  768. 31:52get but if you are placing order online
  769. 31:55always availability and variety is is
  770. 31:58there right so different parameters are
  771. 32:01there already I discussed all those
  772. 32:02parameter you can just go through this
  773. 32:04is a kind of survey they have included
  774. 32:06in their chapter right so Mandel and
  775. 32:09choa so another thing is depending upon
  776. 32:13the product if it is high demand product
  777. 32:16so which type of location you should
  778. 32:19pick you should pick means prefer
  779. 32:21location is retail shop with customer
  780. 32:25pickup if it is high demand that means
  781. 32:28you can store high inventory because you
  782. 32:30know that anyhow you will consume that
  783. 32:32inventory but if you are you know
  784. 32:35talking about that product uh in Trent
  785. 32:39merge negative uh score is given because
  786. 32:43those designs are not suitable for high
  787. 32:46demand product likewise you can see if
  788. 32:48low customer effort is required or
  789. 32:51quality wise or variety wise or the size
  790. 32:53of the product different types of
  791. 32:55configuration of the products you can
  792. 32:57pick different networks and you can see
  793. 33:00some of the design networks are giving
  794. 33:02you positive point on some parameters
  795. 33:04and some are giving positive on other
  796. 33:07parameters right so this is the case
  797. 33:09study we'll just go through how uh dell
  798. 33:13is selling the computer hardware and
  799. 33:16through online we'll just focus on
  800. 33:18online system where you can record your
  801. 33:21specification and then they will provide
  802. 33:23you through their online distribution
  803. 33:25Network right so response time if it is
  804. 33:27customized Hardware so that means in
  805. 33:31that case uh any delay in the delivery
  806. 33:34should not be accepted and customer is
  807. 33:36not ready to accept that because it is
  808. 33:38very you are placing order for a PC
  809. 33:40which is very you know uh very
  810. 33:43standardized if it is standardized so
  811. 33:46customer will not wait they want
  812. 33:48immediate delivery but if it is
  813. 33:50customized so then they can wait because
  814. 33:53now you have given your configuration
  815. 33:55you then accordingly they will assemble
  816. 33:57it you can wait 2 3 days because you are
  817. 33:59getting the customized product product
  818. 34:02customization Del liveres the internet
  819. 34:05to offer a variety of customized service
  820. 34:07Services because through their internet
  821. 34:10they are directly recording the orders
  822. 34:12just take very simple example if you are
  823. 34:16placing order to uh through zomato and
  824. 34:18you are giving
  825. 34:20instructions uh cooking instructions to
  826. 34:22the kitchen so directly it is going to
  827. 34:25the kitchen sometime they are doing it
  828. 34:27sometime they are not doing it because
  829. 34:29or if very standard if they have placed
  830. 34:31customer has placed order without any
  831. 34:34cooking instructions so that means it is
  832. 34:36very easy already whatever you are doing
  833. 34:38you need to continue the same way same
  834. 34:40is the case with the Dell when they
  835. 34:41selling through online time to Market
  836. 34:44obviously we discussed about when you
  837. 34:47are selling through online introducing
  838. 34:50new product anytime you can do even in
  839. 34:52the midnight if you are launching the
  840. 34:53product you can launch through online
  841. 34:56cost efficiency only centralized
  842. 34:58location you can maintain cost
  843. 35:01efficiency and then you are providing
  844. 35:02Services 24 by7 cash flow quickly you
  845. 35:06can get the cash because order will be
  846. 35:09delivered even if it is cood order will
  847. 35:12be handed over once you received the
  848. 35:14cash talking about impact on online
  849. 35:17sales on cost inventory cost because
  850. 35:20aggregation at the Del store
  851. 35:22manufacturing house so centralized
  852. 35:25inventory cost will be minimum
  853. 35:28postponement until I'm not getting the
  854. 35:30order I'm not processing the
  855. 35:31manufacturing so that means that order
  856. 35:34Pro uh order I'm processing once I'll
  857. 35:37get the order only so that is a kind of
  858. 35:40reactive Pro process so in that way you
  859. 35:43can minimize the inventory cost facility
  860. 35:45cost those many facilities you need not
  861. 35:48to set up because you are maintaining
  862. 35:50the inventory at Del store or
  863. 35:52manufacturing location or assembly
  864. 35:55location right but yes you need to
  865. 35:57invest significantly by setting up that
  866. 36:00information Channel because customer
  867. 36:03will record their preferences there only
  868. 36:05their configuration there only
  869. 36:08Transportation cost will be very very
  870. 36:10high outbound Logistics is increasing
  871. 36:14because directly coming from the
  872. 36:16manufacturer Dell so then Transportation
  873. 36:19cost will increase information cost
  874. 36:21obviously you need to if you are using
  875. 36:25that reactive process once customer will
  876. 36:27record the order then you will start the
  877. 36:29manufacturing that means their inputs
  878. 36:31are important to note you need to invest
  879. 36:34heavily so impact on online sales on
  880. 36:36performance at Dell High valued and
  881. 36:38customized Hardware advantages online
  882. 36:41sales significantly improve
  883. 36:44responsiveness and reduce cost right
  884. 36:46because you are maintaining inventory at
  885. 36:48the centralized location and you are
  886. 36:52providing the customized product and
  887. 36:54then postponement and aggregation of the
  888. 36:56inventory can happen but the challenge
  889. 36:58is the uh online sales are less
  890. 37:02pronounced and the main strength of the
  891. 37:04inventory reduction is not as impactful
  892. 37:07while poor responsiveness because why
  893. 37:10poor responsiveness because you are
  894. 37:12placing order today you will take
  895. 37:14minimum 2 three days to deliver that
  896. 37:16order so right so when we are talking if
  897. 37:19we can conclude this Dell online sale
  898. 37:22model offers substantial Advantage for
  899. 37:25high value customized Hardware
  900. 37:28where you are going for customization
  901. 37:30when you are talking about the standard
  902. 37:31products you can go through your retail
  903. 37:34offline stores where you can maintain
  904. 37:36the inventory because you know that that
  905. 37:38inventory any day can be consumed in the
  906. 37:41market so you can just see on response
  907. 37:43time what is the impact means on all the
  908. 37:46parameters impact of on online sales on
  909. 37:49performance response time
  910. 37:51negative because you need to wait
  911. 37:53product variety availability experience
  912. 37:56will be very high customization because
  913. 37:59directly customer is involved in that so
  914. 38:02you can customize your product right so
  915. 38:05those services are get you are getting
  916. 38:07but transportation and all that again
  917. 38:09negative experience because Logistics
  918. 38:11cost will be higher so you we can just
  919. 38:14conclude here is setting up any
  920. 38:16distribution Network obviously we need
  921. 38:18to uh consider two aspects one is your
  922. 38:22cost other aspect is to deliver those
  923. 38:26customer services the different cost are
  924. 38:29there where we consider Logistics cost
  925. 38:32and Manufacturing cost obviously we have
  926. 38:34not included in that right so those cost
  927. 38:36are also there so uh I'll not suggest
  928. 38:40any pure strategy for any product or any
  929. 38:42industry but yes somewhere the mix of
  930. 38:44these we we can take where customization
  931. 38:47is required where we can go for
  932. 38:49standardized product where more
  933. 38:50varieties required accordingly we can
  934. 38:53blend the combination of these you know
  935. 38:55different design options and we can
  936. 38:58leverage on different distribution
  937. 39:00design networks and can be a very strong
  938. 39:03strength of any any company any any
  939. 39:06product who is selling through online or
  940. 39:08offline when you are ensuring that the
  941. 39:11quality And Timely delivery of the
  942. 39:13product and services so this is the
  943. 39:15reference again the same book so that's
  944. 39:18all for this session thank you very much

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