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Lecture 42 : Importance of Distribution in Supply Chain — Transcript

by NPTEL IIT Kharagpur · 6,836 words · 1,031 segments · language en · Watch on YouTube

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  1. 0:01[Music]
  2. 0:22[Music]
  3. 0:26hello dear friends welcome back to nptl
  4. 0:28online course on Logistics and Supply
  5. 0:30Chain management so today we'll start
  6. 0:33discussion on very important topic which
  7. 0:35is designing the distribution Network
  8. 0:38having said that important means why
  9. 0:40because this is the network which is
  10. 0:43going to ensure the Final End mile
  11. 0:46delivery of the product and services
  12. 0:48it's not only that through this
  13. 0:49distribution Network you will deliver
  14. 0:51your product or services but this is the
  15. 0:54point of contact where you are directly
  16. 0:57in touch with the End customer or
  17. 0:58consumer who is going going to consume
  18. 1:00your product or services so that means
  19. 1:04when you are in contact with the
  20. 1:06customer recording their information
  21. 1:08feedback preferences whatever their
  22. 1:11preferences are so that is very
  23. 1:13important so this channel becomes
  24. 1:15important in that aspect as well right
  25. 1:18so we'll spend couple of session on uh
  26. 1:22uh what are important factors when we'll
  27. 1:23talk about you know designing the
  28. 1:25distribution Network so uh very basic
  29. 1:29concept here is whenever we are talking
  30. 1:31about designing distribution Network so
  31. 1:33obviously we'll keep some points in our
  32. 1:36mind right like points means what are
  33. 1:39the uh set of services we are going to
  34. 1:42provide obviously when you are saying
  35. 1:44comparing your online distribution
  36. 1:46Network or with the retail shop
  37. 1:49obviously two different set of you know
  38. 1:52uh establishments so both are providing
  39. 1:55different experience when you want to
  40. 1:57you know physically check some product
  41. 1:59feel some product or visualize some
  42. 2:01product so obviously you prefer to go to
  43. 2:04retail shop and then you are picking the
  44. 2:06product right so that maybe the one
  45. 2:08advantage but when you are you know so
  46. 2:10overburdened with the day routine life
  47. 2:13so then you want to order because maybe
  48. 2:15standardized routine items you want to
  49. 2:18uh place the order to some maybe any
  50. 2:21platform and then you want the Doorstep
  51. 2:24Delivery so these are kind of services
  52. 2:27means extreme end and then you know when
  53. 2:29you we are talking about e-commerce
  54. 2:31industry different level of services
  55. 2:33when we are talking about the long chain
  56. 2:35of wholesaler distributor retailer then
  57. 2:37this different set of services are there
  58. 2:40right so this is one aspect level of
  59. 2:43services the other aspect when we'll
  60. 2:45pick our distribution network is the
  61. 2:48cost if we are talking means we
  62. 2:51discussed in the last session I think as
  63. 2:53well about the supply chain cost so
  64. 2:55total cost is your obviously the
  65. 2:58material cost mat material acquisition
  66. 3:00cost manufacturing cost your
  67. 3:02distribution cost your storage cost
  68. 3:04facility cost where you are setting up
  69. 3:06your distribution Network these are some
  70. 3:08of the cost right but here we are going
  71. 3:10to discuss only about the distribution
  72. 3:14cost what can be the dist your
  73. 3:15distribution cost will be your Logistics
  74. 3:18cost right so your Logistics cost will
  75. 3:21be including your transportation cost
  76. 3:23your warehousing cost your storage cost
  77. 3:26and facility setup cost right if you are
  78. 3:29setting up Distribution Center so that
  79. 3:30is one factor so cost versus level of
  80. 3:33services will will try to uh make the
  81. 3:37trade off between these two parameters
  82. 3:39and then we'll say this is a kind of
  83. 3:41particular design uh distribution design
  84. 3:43we'll go for right so then we'll see the
  85. 3:47uh this distribution designing with
  86. 3:50perspective of your online sales because
  87. 3:52now the online sales platform are
  88. 3:55growing like anything and uh we'll
  89. 3:57discuss this uh uh discussion in the
  90. 4:00next session we will discuss what are
  91. 4:01the different options available as when
  92. 4:04we are talking about you know
  93. 4:05considering all these parameters
  94. 4:07considering the impact of online sales
  95. 4:09then we'll talk about all those uh
  96. 4:11different design options and we'll
  97. 4:13evaluate those different design option
  98. 4:15with the respect to cost parameters with
  99. 4:17respect to level of services they are
  100. 4:19providing right and then we'll end this
  101. 4:21discussion on designing distribution
  102. 4:23network with one beautiful case of Dell
  103. 4:26right so quickly going through supply
  104. 4:29chain we know the complete supply chain
  105. 4:31raw material suppliers manufacturers and
  106. 4:34customer at one end right so in between
  107. 4:37those three major stakeholders we will
  108. 4:40try to manage the distribution
  109. 4:42distribution of the product and services
  110. 4:45right so having said that that means
  111. 4:47movement of either raw material from the
  112. 4:49supplier to manufacturer or the movement
  113. 4:52of the finished goods from the
  114. 4:53manufacturer to the End customer right
  115. 4:56so like I pointed out whenever we are
  116. 4:59making this decision of Designing the
  117. 5:01distribution network will consider cost
  118. 5:04and then what value we are delivering to
  119. 5:07the customer right level of services so
  120. 5:10quickly going through one example
  121. 5:12Walmart when we are saying that the
  122. 5:14Walmart case study we have discussed in
  123. 5:16detail low cost huge variety Fair
  124. 5:20quality right this is their key tagline
  125. 5:23if will uh you know just uh Define
  126. 5:27Walmart on the other hand if Will Define
  127. 5:29D very responsive supply chain where
  128. 5:32they are you know providing the
  129. 5:34customized PC to the customers right if
  130. 5:36you talk about Zara they are you know so
  131. 5:39quickly replenishing their uh design
  132. 5:42patterns so they are in that way very
  133. 5:44responsive they are not cost efficient
  134. 5:47cost efficiency is not main Criterion
  135. 5:49which on which they are competing if you
  136. 5:51are talking about 71 Japanese store
  137. 5:54where they are you know changing the
  138. 5:56shelves so quickly and providing the
  139. 5:59merchant merise morning if you'll go
  140. 6:01you'll get some other merchandise
  141. 6:03evening they will change right totally
  142. 6:05and they are also including the local
  143. 6:07merchandise as well so these different
  144. 6:10players working on different strategy
  145. 6:12different distribution Network so if
  146. 6:14I'll say here that one particular
  147. 6:16distribution network is good enough to
  148. 6:19all the industries is not fair enough
  149. 6:22right even if I'll say one distribution
  150. 6:24Network in one industry only not
  151. 6:27sufficient right because if will talk
  152. 6:30about Amazon shop Clues Walmart uh flip
  153. 6:34cart eBay myantra all those players
  154. 6:37misho all those AO all those players are
  155. 6:41having different distribution strategies
  156. 6:44right so one are hitting some parameters
  157. 6:46other are hitting some other parameters
  158. 6:48right but only thing is Broad concept
  159. 6:51will take care is one hand your cost
  160. 6:54parameters how you are affecting other
  161. 6:56hand your level of services you are
  162. 6:58providing to the customer so saying that
  163. 7:02level of services that means what can be
  164. 7:05the factors obviously when we are
  165. 7:06talking about level of services to the
  166. 7:08customer one is response time how much
  167. 7:11time you are taking to respond to
  168. 7:12customer query then product variety
  169. 7:15product availability whether your
  170. 7:17distribution network is supporting huge
  171. 7:20variety of the product or you are
  172. 7:22keeping limited uh product variety
  173. 7:25because you want to be cost efficient so
  174. 7:26you want to cut down the inventory cost
  175. 7:28right product availability whenever you
  176. 7:30are visiting my retail shop you are
  177. 7:32always finding the availability of the
  178. 7:34my product right that means I managing
  179. 7:37that inventory of the product but if I'm
  180. 7:40not if I'm cost efficient obviously
  181. 7:42maybe sometimes I may be out of stock
  182. 7:45customer experience if customer is
  183. 7:48visiting my shop and they have picked
  184. 7:50I'm not talking about online store I'm
  185. 7:52just talking about the physical store if
  186. 7:54you are visiting let's say Spencer and
  187. 7:56then you are picking all the items and
  188. 7:59after billing you are asking them you
  189. 8:01deliver this these boxes maybe two three
  190. 8:04boxes at my doorstep if they are doing
  191. 8:06that that means customer experience is
  192. 8:08enhanced in the offline retail store as
  193. 8:11well where you are seeking for Doorstep
  194. 8:13Delivery time to Market is another
  195. 8:16parameter that means today you are
  196. 8:18launching the product or services and
  197. 8:21when it is available for the sales in
  198. 8:23the market so if you are launching
  199. 8:25anything very simple concept online at
  200. 8:28the moment you are launching everything
  201. 8:30is available in the market but if you
  202. 8:32are just imagine somewhere product you
  203. 8:34are launching in Delhi how long it will
  204. 8:36take to reach in Kolkata kakur or other
  205. 8:40geographical reasons order visibility
  206. 8:43and you have seen that when we are going
  207. 8:45through online so we are tracking where
  208. 8:47is our order returnability is very very
  209. 8:50important concept whether offline or
  210. 8:52online any issue with the product
  211. 8:54quality it should be our distribution
  212. 8:57Network should support that that return
  213. 8:59should be easily processed it's not that
  214. 9:01only you are accepting the product you
  215. 9:04need to you know again credit back to
  216. 9:06the customer right so that depends upon
  217. 9:10distribution network with the shorter
  218. 9:12response time can provide faster
  219. 9:14obviously shorter response time means
  220. 9:16faster delivery larger product variety
  221. 9:19more options to the customer which which
  222. 9:22type of distribution Network you are
  223. 9:23opting for so when we are designing we
  224. 9:26need to take care of two broad phases
  225. 9:28first one is you visualize the broad
  226. 9:31structure of the supply chain Network
  227. 9:33right and second is Broad structure
  228. 9:36means whether you are opting for offline
  229. 9:38store where customers will now this
  230. 9:41again I'm saying that there is no pure
  231. 9:43one strategy so if I'm talking about
  232. 9:46let's say furniture market so Furniture
  233. 9:48Mar Market is something unless you will
  234. 9:50not actually feel the product and then
  235. 9:54you are going and then feeling the boot
  236. 9:56quality and finish and the color and the
  237. 9:59what whatever whatever you know
  238. 10:01parameters are there you will not you
  239. 10:03know finalize the furniture because that
  240. 10:05furniture will be with you for next 15
  241. 10:0720 years at least right this is the
  242. 10:10average right so that means what is the
  243. 10:13broad structure if I'm talking about
  244. 10:15some routine grocery items always I'm
  245. 10:18using Tata salt let's say so Tata salt
  246. 10:21if I'm buying offline or online how does
  247. 10:23it matter so as long as that packet of
  248. 10:26salt is reaching safely at my doorstep
  249. 10:29I'm okay with that right so once that
  250. 10:31broad structure is done then you will
  251. 10:33convert that broad structure into
  252. 10:35specific locations right if you are
  253. 10:37going through offline you need to set up
  254. 10:39store in kakur but if you are going
  255. 10:42through online you are accepting online
  256. 10:44order only and then delivering at my
  257. 10:46doorstep then you can be in Kolkata you
  258. 10:48can be in Delhi you can be in Bangalore
  259. 10:50aabad anywhere you can be you can be
  260. 10:53oversees as well you need not to set up
  261. 10:55those facilities right so choice of
  262. 10:58distribution Network can have a
  263. 11:00significant impact on the profit
  264. 11:02profitability and that becomes your USP
  265. 11:05as well so if I'm saying Dell why Dell
  266. 11:08is so successful because they are
  267. 11:10providing you the customized product how
  268. 11:12they are doing that you visit Dell
  269. 11:15website and then then you can add your
  270. 11:18features your requirement your
  271. 11:19configuration and then they will deliver
  272. 11:21you through their local retailer still
  273. 11:24retailer they are managing earlier they
  274. 11:26were not managing retailer even but then
  275. 11:28they thought that
  276. 11:29because some standardized products are
  277. 11:31there where we maybe we need to go for
  278. 11:33you know uh a high responsive rate we
  279. 11:36need to go for right so then it can be
  280. 11:39done only when we have localized retail
  281. 11:41store right so the main point here is
  282. 11:44you should whatever distribution Network
  283. 11:46you are picking you should align it with
  284. 11:48your strategic goal and your strategy is
  285. 11:51cost efficient then you need to pick the
  286. 11:54distribution Network which is you know
  287. 11:55hitting all the cost parameters so
  288. 11:59quickly will go through service
  289. 12:00parameters like we talked about okay so
  290. 12:04customer what customer is looking for
  291. 12:06response time whether customer is ready
  292. 12:08to wait here very simple concept is if
  293. 12:11you are dealing with some maybe very
  294. 12:14customized kind of products right so
  295. 12:16then even if because you cannot produce
  296. 12:19unless customer is giving the you know
  297. 12:21requirements so that means in those kind
  298. 12:24of customized product customer is ready
  299. 12:26to wait for some period of time but but
  300. 12:29if it is not kind of you know very
  301. 12:32regular or standardized product
  302. 12:33obviously I want very less response time
  303. 12:36so that quickly it can be delivered
  304. 12:38product variety what type of variety is
  305. 12:41required so if very standardized product
  306. 12:45in steel roads in Sugar industry in salt
  307. 12:47industry those commodity products what
  308. 12:50extra you will do with the product there
  309. 12:52is very less variety right but when we
  310. 12:54talk about automobile industry so I
  311. 12:57talked about maruti Suzuki right we in
  312. 13:01petrol they are you know vxi is there
  313. 13:03LXI is there then next model of LXI then
  314. 13:06vxi next model of vxi then jxi next
  315. 13:10model of jxi so that means minimum six
  316. 13:12models for petrol version then six model
  317. 13:16for diesel version then six model for
  318. 13:18hybrid version six model for electrical
  319. 13:21version and this I'm talking only about
  320. 13:24one color now let's say if these are for
  321. 13:28uh uh six uh 24 different models are
  322. 13:32there then if I'm having two colors 48
  323. 13:36if I'm having four colors 10 colors 240
  324. 13:3910 colors 240 model then 240 models one
  325. 13:43engine capacity is maybe 1200 cc other
  326. 13:45engine capacity May be, 1600 CC so just
  327. 13:48you double the number right so that
  328. 13:51means that product variety it is very
  329. 13:54difficult to maintain offline right so
  330. 13:56if that kind of product so then you can
  331. 13:59maintain it online whenever customer is
  332. 14:01ordering that product maruti Suzuki will
  333. 14:04take minimum 2 months 3 months you know
  334. 14:06waiting time and then they will process
  335. 14:08the product accordingly but standardized
  336. 14:11product maybe if that uh middle model
  337. 14:13maybe vxi is very famous in that
  338. 14:16particular model let's say Grand bitara
  339. 14:18so then you may be may be getting very
  340. 14:21you know quick delivery product
  341. 14:23availability is another feature that
  342. 14:26means whenever you are visiting my
  343. 14:29online store or retail shop huge
  344. 14:31availability of the product so always in
  345. 14:33stock but then you compare online versus
  346. 14:36offline so let's compare the parameters
  347. 14:38online versus offline it will be better
  348. 14:41to you know understand the rest of the
  349. 14:43you know design options so online if
  350. 14:46today you are launching the product
  351. 14:47today it is available in the market and
  352. 14:50just you need to click the pictures of
  353. 14:51the product different product different
  354. 14:53colors and inventory is maintained only
  355. 14:55virtual inventory you are maintaining so
  356. 14:57that means any Ty customer is visiting
  357. 15:00that you can show the availability but
  358. 15:02sometimes we are seeing that because if
  359. 15:04that we are depending highly on some
  360. 15:07third vendor like let's say if we are
  361. 15:09talking about Apple iPhone so usually
  362. 15:12you might have seen the model which is
  363. 15:14you know in huge demand so sometimes
  364. 15:17these uh Flipkart or Amazon they are out
  365. 15:19of stock they are showing out of stock
  366. 15:22right so that happens when that uh high
  367. 15:26demand for particular products are there
  368. 15:28or seasonal offers are there so people
  369. 15:30are consuming more than actual demand so
  370. 15:33then that may happen but maintaining
  371. 15:35High product availability during offline
  372. 15:38is Big Challenge because that inventory
  373. 15:40you cannot handle customer experience if
  374. 15:43you are ordering product on my website
  375. 15:46so I'm delivering to your doorstep your
  376. 15:49customer experience is enhanced if I'm
  377. 15:51giving you option to customize your
  378. 15:54product that your experience is enhanced
  379. 15:57so that means online but if you go to
  380. 15:59retail shop maybe you will get only
  381. 16:01stred product so there you can compare
  382. 16:04time to market today I'm launching the
  383. 16:06product online it is available
  384. 16:08everywhere every corner of the world
  385. 16:10wherever you are delivering that product
  386. 16:13but offline it will take time maybe 10
  387. 16:16days 15 days 20 days to reach that
  388. 16:19inventory to the end level order
  389. 16:21visibility obviously is very important
  390. 16:23when we are talking about online and
  391. 16:25online because many players you you you
  392. 16:29get the updated information now your
  393. 16:31product has reached uh somewhere in the
  394. 16:34goodgo facility Hub and then it is
  395. 16:37transported to Kolkata it has reached to
  396. 16:39Kolkata Hub now it is reach reaching to
  397. 16:42maybe kakur then today it is out for
  398. 16:44delivery all that information is there
  399. 16:46but when we are talking about offline
  400. 16:48store that information if you are
  401. 16:50placing order for something and you are
  402. 16:52waiting for that it that that level of
  403. 16:54visibility or maybe digital platform we
  404. 16:56are not using right
  405. 16:59returnability returnability in obviously
  406. 17:02online store the high rate of returns
  407. 17:0525% to 30% rate of return and we have
  408. 17:09talked about this in e-commerce session
  409. 17:12when we talked about that somewhere
  410. 17:14maybe around 60 to 70% of the people or
  411. 17:18customers they are just before buying
  412. 17:21any product they are checking whether
  413. 17:23the return option is available or not so
  414. 17:26these are some of
  415. 17:27the uh parameters where customers are
  416. 17:30evaluating different distribution
  417. 17:32Network Services level now to provide
  418. 17:35those Services obviously we are
  419. 17:36maintaining inventory that is cost we
  420. 17:39need to transport whether you are
  421. 17:40transporting to retail shop or you are
  422. 17:43transporting to individual customer home
  423. 17:45so obviously that cost will be higher
  424. 17:47facilities and handling in between
  425. 17:49warehouses are there distribution
  426. 17:51storage are there or if manufacturing is
  427. 17:54uh uh companies uh managing the
  428. 17:57inventory so that cost cost will be
  429. 17:59there information obviously that
  430. 18:01information Network platform you need to
  431. 18:03develop like Amazon Flipkart Walmart
  432. 18:06they have developed or any website right
  433. 18:08where you can you know enter your order
  434. 18:10detail where you can get the information
  435. 18:12of the product pricing policies
  436. 18:14everything you can get red so these are
  437. 18:16the four parameters or drivers we have
  438. 18:19discussed which will impact obviously
  439. 18:21these will also impact the sourcing and
  440. 18:23pricing also what you are how you are
  441. 18:26delivering and what product you are
  442. 18:28delivering will impact your pricing
  443. 18:30strategy as well so quickly we'll go
  444. 18:33through what are the relationship
  445. 18:35between these parameters and what will
  446. 18:37happen if we'll change you know one
  447. 18:39parameter how it will affect other see
  448. 18:42if I'm increasing the number of
  449. 18:44facilities so response time is very less
  450. 18:48this is let's say T1 so number of
  451. 18:50facilities are N1 let's say but if I'm
  452. 18:54reducing the number of facilities you
  453. 18:55can see the response type T2 is very
  454. 19:00very high so that is quite obvious see
  455. 19:04that means I'm having this facility in
  456. 19:09Kolkata right so now through this
  457. 19:13centralized distribution Network I'm
  458. 19:16covering let's say almost 700 to 1,000
  459. 19:20kilom
  460. 19:21area all around right so these different
  461. 19:25markets I am covering so obviously that
  462. 19:28means only one facility is covering
  463. 19:31around 1,000 kilomet area Okay so 1,000
  464. 19:35kilomet in One Direction so if 10
  465. 19:37Direction 10 different markets or 100
  466. 19:40different markets or 500 different
  467. 19:42markets number of facilities are less so
  468. 19:44obviously 1,000 kilomet when you are
  469. 19:47shipping the product it may take 3 to 5
  470. 19:50days to deliver the product simple but
  471. 19:53if I'll say put facility is near to all
  472. 19:57those markets so now now only maybe I'm
  473. 19:59covering 50 km or less than that right
  474. 20:03so less than that means now response
  475. 20:05time customer is coming to me quickly
  476. 20:07I'm delivering the order that is the
  477. 20:11relationship between number of
  478. 20:12facilities and uh the response time but
  479. 20:15the other thing is when we'll increase
  480. 20:17the number of facilities obviously
  481. 20:19inventory cost will increase because now
  482. 20:22instead of managing inventory at one
  483. 20:24location in Kolkata now we are managing
  484. 20:27inventores at
  485. 20:29100 different markets or
  486. 20:32locations right so that means those many
  487. 20:35facilities you are setting up so number
  488. 20:37of facilities are increasing inventory
  489. 20:39cost will increase because you are
  490. 20:41maintaining inventory at different
  491. 20:43locations another very beautiful
  492. 20:45relationship of number of facilities
  493. 20:47with the transportation cost now this I
  494. 20:50have discussed very basic example let's
  495. 20:53say one network structure is like
  496. 20:57this here here is
  497. 20:59manufacturer and here is distribution or
  498. 21:02fulfillment center here is customer
  499. 21:05let's say this distance is 100 kilm this
  500. 21:07distance is 10 km the other structure is
  501. 21:11where this distance is 10
  502. 21:14km and this distance is 100 kilm now
  503. 21:19this is let's say for distributor this
  504. 21:21is your inbound Logistics cost whatever
  505. 21:25is coming in that is inbound Logistics
  506. 21:30cost and whatever you are shipping out
  507. 21:33of your company that is outbound
  508. 21:35Logistics
  509. 21:40cost right so now you see when the
  510. 21:46always inbound logistic cost is higher
  511. 21:49than the outbound Logistics cost that
  512. 21:51means we need to minimize the outbound
  513. 21:55Logistics distance how it can happen
  514. 21:57when we have have when we have more
  515. 22:00facilities near to End customer more
  516. 22:04earlier we were covering 1,000 kilm now
  517. 22:07we are covering only 10 kilm so that
  518. 22:09means outbound distance has decreased
  519. 22:12and because outbound distance cost is
  520. 22:14higher than inbound so we can minimize
  521. 22:16the cost so this is how number of
  522. 22:19facilities will increase so
  523. 22:21Transportation cost will decrease first
  524. 22:24why it is increasing after that point
  525. 22:26because maybe after that we are not able
  526. 22:29to use the economies of scale concept
  527. 22:34because let's say if one truck can carry
  528. 22:38up to this maybe 10 ton so after that
  529. 22:42maybe we are hiring small trucks and
  530. 22:44they can carry maybe 2 ton capacity
  531. 22:47let's say but because our customer is
  532. 22:49only ordering maybe less than somewhere
  533. 22:521 ton or 1.5 ton that means that
  534. 22:55capacity we are not able to utilize
  535. 22:57fully so there the per unit cost will
  536. 23:00increase that's why after that if we are
  537. 23:03including more number of facilities so
  538. 23:06that it will shoot up the cost another
  539. 23:08very simple example why your outbound
  540. 23:11Logistics cost is higher than inbound
  541. 23:14let's say we are shipping Furniture
  542. 23:16table so if I'll ship the finished table
  543. 23:20maybe only in one truck we will ship
  544. 23:23maybe not more than 10 or 15 or 20
  545. 23:25tables depending upon the capacity of
  546. 23:27the container right but if I'm only
  547. 23:30shifting in you know if I'll disassemble
  548. 23:34that table and then it will shift maybe
  549. 23:36I can shift for more than thousand
  550. 23:39tables material and then at the customer
  551. 23:41end again it can be assembled with
  552. 23:43minimum effort because already we have
  553. 23:45assembled it and then so you might have
  554. 23:47seen in when you are placing order in
  555. 23:49Amazon or Flipkart some of the items you
  556. 23:52need to assemble again right so this is
  557. 23:55example how you can reduce the outborn
  558. 23:58Logistics
  559. 24:00cost so these example already I
  560. 24:02discussed another example for uh uh
  561. 24:07Amazon warehouse what they are doing
  562. 24:09they receive full truck lot shipment of
  563. 24:11books on the inbound so they are setting
  564. 24:14up small centers near to the customers
  565. 24:17because customer are placing order for
  566. 24:19one or two or three books maximum right
  567. 24:22so that way you need to cover long
  568. 24:25distance to cover many customers right
  569. 24:28you are not getting order from one
  570. 24:30Library where you need to drop all the
  571. 24:31books then it is fine right then you can
  572. 24:34increase the inbound Logistics cost uh
  573. 24:37distance but when it is you know like
  574. 24:39that uh when segregated orders are
  575. 24:42coming from different locations so then
  576. 24:44what Amazon warehouse they are doing
  577. 24:47they are extending this inbound logistic
  578. 24:49cost where they are you know uh
  579. 24:51consolidating large number of books in
  580. 24:54one truck and then they are maintaining
  581. 24:56inventory somewhere distributions
  582. 24:58storage near the customer and then they
  583. 25:00are finally delivering it right another
  584. 25:02example number of facilities facility
  585. 25:04cost obviously you have two facilities
  586. 25:07this cost three facilities this cost
  587. 25:09four facilities this cost 10 facilities
  588. 25:12cost will increase right so that
  589. 25:14facility cost will increase so uh number
  590. 25:17of facilities that fixed investment is
  591. 25:19required so these relationships are very
  592. 25:22important now let's plot the total
  593. 25:24logistic cost total logistic cost is
  594. 25:27like this and we include your facility
  595. 25:30Cost Plus your transportation Cost Plus
  596. 25:33your inventory cost right this is the
  597. 25:35total Logistics cost and other cost we
  598. 25:39discussed we we can discuss is about
  599. 25:41information cost that we will discuss
  600. 25:43when we'll discuss about the you know
  601. 25:45different distribution Network designs
  602. 25:47right but here the logistics cost is
  603. 25:50facility cost inventory cost and
  604. 25:52transportation cost so this as long as
  605. 25:54you are enjoying the economies of scale
  606. 25:57the cost will low down with the number
  607. 25:59of facilities okay so but if you'll
  608. 26:02increase further the number of
  609. 26:04facilities your cost will increase
  610. 26:07because that full capacity of the truck
  611. 26:09may not be utilized and response time
  612. 26:11already we have seen you can see this is
  613. 26:13the point where you can minimize the
  614. 26:16total cost as well as you can minimize
  615. 26:19the response time as well so you can say
  616. 26:22these many number of facilities are
  617. 26:24maybe the right decision to go for right
  618. 26:28so where you can minimize the total cost
  619. 26:31and also you are maintaining Fair
  620. 26:34response time that customer need not to
  621. 26:36wait that much where they start shiing
  622. 26:39uh shifting to some other vendor right
  623. 26:42so what are the design options for a
  624. 26:44distribution Network we'll see one is
  625. 26:47direct shipping direct shipping mean
  626. 26:49manufacturer or any supplier is storing
  627. 26:52the product you are placing the order
  628. 26:55online and they are directly shipping
  629. 26:57the product right this is maybe Dell you
  630. 26:59can take the example you can go on their
  631. 27:02website you can give your uh preferences
  632. 27:05your configuration they will deliver the
  633. 27:08product at your doorstep right so now
  634. 27:10they are delivering through retailer
  635. 27:11also so best the beauty of this direct
  636. 27:14shipping is all intermediaries are
  637. 27:16removed that means retailer wholesaler
  638. 27:19distributor carry forward agent that
  639. 27:22long structure you are not following so
  640. 27:24you can cut the cost as well you have
  641. 27:28uh control over the quality as well
  642. 27:30right centralized distribution which
  643. 27:33Walmart is known for doing that where
  644. 27:35they are maintaining inventory in the
  645. 27:37center and distributing from there to
  646. 27:41every every market right so then you you
  647. 27:45are minimizing the inventory cost you
  648. 27:47are more cost efficient in that way
  649. 27:49decentralized distribution when you are
  650. 27:52like example we talked about so that is
  651. 27:55another option you have that you you
  652. 27:57want to be very near to the customer so
  653. 28:00that immediately product can be shipped
  654. 28:02can so that we can minimize the response
  655. 28:04time but you are increasing the
  656. 28:07inventory cost so these different
  657. 28:09options I already initially told you
  658. 28:11will you know change the parameter
  659. 28:13whatever option you will pick we change
  660. 28:15the parameters cost parameters as per
  661. 28:17that cross docking what is cross docking
  662. 28:20we discussed about when we are not
  663. 28:23storing in the warehouses only temporary
  664. 28:26storage is being done let let's say this
  665. 28:28is the location up to this we utilize
  666. 28:31the full truck capacity right from point
  667. 28:33A to point B but after pointb maybe many
  668. 28:37different locations are there so maybe
  669. 28:40from here also truck is coming which is
  670. 28:43utilizing the full capacity now we need
  671. 28:45to you know some products this is One
  672. 28:47Market let's say this is one location in
  673. 28:50kakur this is kakur kgp now some
  674. 28:53products are coming from this truck some
  675. 28:56products are coming from this product
  676. 28:57May maybe some are coming from some
  677. 28:59other seller right so here you will not
  678. 29:02store you will just ship those product
  679. 29:06in smaller truck and consolidate all the
  680. 29:08orders going to that location of kakur
  681. 29:11right so this is how you are doing the
  682. 29:13cross talking Drop Shipping you place
  683. 29:16the order online they will drop the
  684. 29:18product in your uh doorstep right so in
  685. 29:22that way if Drop Shipping can be best uh
  686. 29:25you know uh performance Criterion when
  687. 29:28you are maintaining inventory at
  688. 29:30manufacturing location only and
  689. 29:32whosoever is placing the order you are
  690. 29:35delivering direct to the customer and
  691. 29:36customer experience is also enhanced
  692. 29:38because they need not to waste time but
  693. 29:40then again if we are talking about the
  694. 29:43customized kind of standard products you
  695. 29:45can go for Drop Shipping but if it is
  696. 29:47kind of customized product right or
  697. 29:50maybe where variety is huge where you
  698. 29:52want to see the product then this Drop
  699. 29:54Shipping will not work hybrid
  700. 29:56distribution where you you can use
  701. 29:58centralized as well as decentralized
  702. 30:01some of the locations if uh many orders
  703. 30:04are coming you can enjoy economies of
  704. 30:06scale you can go for decentralized maybe
  705. 30:09uh one location from Kolkata is midnapur
  706. 30:12and another location is kakur right
  707. 30:14maybe midnapur the the population size
  708. 30:16is used right so they can utilize the
  709. 30:18economies of scale let us set up one
  710. 30:20Distribution Center in midnapur but the
  711. 30:22other location is kakur where the uh so
  712. 30:26many orders are not coming so let's say
  713. 30:28Let's uh serve it from either midnapur
  714. 30:31or from Kolkata so whosoever is nearby
  715. 30:34location we can go uh with the hybrid
  716. 30:37hybrid can be like offline as online
  717. 30:41also right like what Dell is doing
  718. 30:43offline also and online also right third
  719. 30:47party Logistics provider this is we have
  720. 30:50discussed in detail first party to sixth
  721. 30:52party Logistics provider where you know
  722. 30:54if you are not sure about the orders
  723. 30:58scalability you need to scale down scale
  724. 31:00up where you are not sure about the
  725. 31:01market where you don't have expertise
  726. 31:04with the logistics activities you don't
  727. 31:06have the career partners then you can
  728. 31:08Outsource this right now we'll talk
  729. 31:10about online sales and distribution
  730. 31:13Network obviously providing you the
  731. 31:15opportunities in terms of huge access to
  732. 31:19the market so that is one biggest
  733. 31:21opportunity when you are going online
  734. 31:23but the challenge is when we are saying
  735. 31:26huge access to the market that
  736. 31:28geographical reason you need to cover
  737. 31:30with your online distribution Network so
  738. 31:33how we are doing that fulfillment
  739. 31:35centers are there which dedicated
  740. 31:38fulfillment centers warehouses are there
  741. 31:40if I'll place the
  742. 31:42order maybe from flip cart so flip cart
  743. 31:45is having fulfillment center nearby me
  744. 31:47in kakur or in Kolkata and will my order
  745. 31:50will be processed through there only
  746. 31:52right inventory management inventory
  747. 31:55management now see uh when we are
  748. 31:58talking about online stores usually we
  749. 32:01have two three option one is uh
  750. 32:03inventory LE
  751. 32:05model inventory lead
  752. 32:09model another one is zero inventory
  753. 32:13model and third one
  754. 32:17is retailer storage
  755. 32:20model now sometime what is happening
  756. 32:24inventory LE model is like you have your
  757. 32:26fulfillment centers is having
  758. 32:28fulfillment center maybe in Kolkata and
  759. 32:31customers are placing order nearby maybe
  760. 32:33Kolkata fulfillment center is covering
  761. 32:35500 kilomet from there they are
  762. 32:37fulfilling the orders this is how Amazon
  763. 32:40is maintaining the inventory and then
  764. 32:42they are uh you know shipping the
  765. 32:45product another is zero inventory model
  766. 32:47where Amazon is not maintaining any
  767. 32:49inventory in the Fulfillment center what
  768. 32:51you are doing in the other option you
  769. 32:54will as soon as you will get the order
  770. 32:56you will process it from the
  771. 32:58manufacturer and then you will supply it
  772. 33:00through cross doing or whatever you are
  773. 33:02doing retailer storage inventory what
  774. 33:04I'll do I'll tie up with the local
  775. 33:06vendors here in kakur whosoever let's
  776. 33:08say I'm buying uh AC Hitachi so now I
  777. 33:13want to place order through flip cart
  778. 33:14because those seasonal offers are going
  779. 33:17on if I'll go maybe uh physically on the
  780. 33:20store maybe those offers cash back and
  781. 33:23those things or maybe Emi I will not get
  782. 33:26easily right so I want to buy online now
  783. 33:29when I'm I'm buying online so obviously
  784. 33:32shipping product AC from Delhi to kakur
  785. 33:35will be difficult or from any 500 or
  786. 33:381,000 kilomet location so what they can
  787. 33:40do is retailer storage inventory is
  788. 33:43where retailer will store the inventory
  789. 33:45whosoever is the retailer of the Hitachi
  790. 33:47they will ship the product so we have
  791. 33:50you know tie up with that so this is
  792. 33:52inventory management last mile delivery
  793. 33:54is also very very important we you know
  794. 33:57know this is the last uh end leg of any
  795. 34:01uh you know services or manufacturer
  796. 34:03provider right where you are you know
  797. 34:06delivering the product to the End
  798. 34:07customer order processing and packaging
  799. 34:10as soon as you are getting the order you
  800. 34:12are picking the order in the warehouse
  801. 34:14you are packing it and then you are
  802. 34:16finally doing the shipping process
  803. 34:19return management is very important in
  804. 34:21online and we have seen that because
  805. 34:23tendency of buying online is used
  806. 34:26because without any reason we can
  807. 34:28return right so we that we need to
  808. 34:31ensure through effective return
  809. 34:33management process right so we need to
  810. 34:35handle the return and then see this is
  811. 34:37also very important we are maintaining
  812. 34:40the inventory of the finished good in
  813. 34:41our warehouse but whatever you know
  814. 34:44unused product is coming because
  815. 34:46customer did not like that is also
  816. 34:48inventory we need to update that
  817. 34:49inventory as well technology and
  818. 34:52automation huge investment is required
  819. 34:54when we are talking about online retail
  820. 34:56store right warehouse management system
  821. 34:59your you know distribution routing
  822. 35:01system right how you can make the end
  823. 35:04mile delivery right keeping the customer
  824. 35:08informed that will happen only when you
  825. 35:10have technological and automation system
  826. 35:13customer experience obviously you can
  827. 35:15provide only positive customer
  828. 35:17experience when you are giving them
  829. 35:18returns also all those you are hitting
  830. 35:21all those parameter we talked about in C
  831. 35:23customer services and when customer is
  832. 35:25not feeling happy with the product they
  833. 35:27can easily return that product scal
  834. 35:29scalability and flexibility so your
  835. 35:32distribution Network should be aile or
  836. 35:34flexible enough if those orders are
  837. 35:37coming those many you can process
  838. 35:39minimum orders are coming you can
  839. 35:40process that as well the best example
  840. 35:42always I code you right now maybe IIT
  841. 35:45kakur campus the uh the people living
  842. 35:49here may not be more than 5,000 but you
  843. 35:52just imagine after 20 25 days it will
  844. 35:54raise to somewhere 25 to 30,000 when all
  845. 35:57all the students will be back so see
  846. 36:00this is how you know this population is
  847. 36:03and then you just imagine the number of
  848. 36:04orders will be placed or zato or swiggy
  849. 36:07so that is obvious integration with
  850. 36:10physical store is best option when you
  851. 36:12don't want to maintain the inventory you
  852. 36:14just process the order zum they are not
  853. 36:17at all maintaining any inventory they
  854. 36:19don't know how to cook they don't know
  855. 36:21what what are the different recipes just
  856. 36:23tie up with the storage uh mini uh local
  857. 36:26vendors restaurants and start delivering
  858. 36:28the products Ola is another example data
  859. 36:31analytics this is the you know main
  860. 36:33property of online store right so when
  861. 36:36they are selling through online usually
  862. 36:39because of those seasonal offers and all
  863. 36:41those things they are suffering from the
  864. 36:42losses where they are making money they
  865. 36:44are making money because of this
  866. 36:46information data they are collecting how
  867. 36:48customers are visiting their website
  868. 36:50what is the footfall rate how many
  869. 36:52product they are viewing so that Target
  870. 36:54advertisement can be done and then on
  871. 36:56their website you can highlight your
  872. 36:58brand and then all those things are
  873. 37:00there right so data analytics is one
  874. 37:03very you know uh strong field which is
  875. 37:06promising High returns for those players
  876. 37:09what will be impact of online sales on
  877. 37:11customer services if you are talking
  878. 37:13about physical product response time
  879. 37:15will be higher today you are process uh
  880. 37:17placing the order it will take minimum 2
  881. 37:193 days to deliver right but digital
  882. 37:21product just now you buy the uh your
  883. 37:25this antivirus within uh no second you
  884. 37:28will get the key and you can install
  885. 37:30right product variety online huge
  886. 37:34variety can be maintained only you need
  887. 37:35to maintain the photographs only you
  888. 37:37need to upload the images right physical
  889. 37:40inventory you are not maintaining where
  890. 37:41the cost will be product availability
  891. 37:43you can show high product availability
  892. 37:45because through online customer
  893. 37:47experience 24 into 7 so today whole day
  894. 37:50is packed and I got free around maybe
  895. 37:539:00 in the evening 10:00 in the evening
  896. 37:55I suddenly realized oh I don't have to
  897. 37:58uh for tomorrow morning breakfast I
  898. 38:00don't have bread and butter so how I can
  899. 38:02place order with Amazon Fresh and I'll
  900. 38:05just give them instructions as Prime
  901. 38:07customer tomorrow morning by 8:00 I need
  902. 38:10my bread and butter so 24 into 7 if I'll
  903. 38:13start searching the retail shop at that
  904. 38:16time maybe I'll get the one but maybe
  905. 38:18then bread will be out of stock butter
  906. 38:20will be out of St that also can happen
  907. 38:24geographical reach so if you are you
  908. 38:26know maintaining the distribution
  909. 38:28Network that that that is another
  910. 38:30challenge right how to manage you know
  911. 38:32distribution challeng in the rural
  912. 38:34Network where minimum orders are coming
  913. 38:37personalization you can give your
  914. 38:38recommendation and tailored products can
  915. 38:41be provided to you faster time to Market
  916. 38:44already I told you today you are
  917. 38:45launching tomorrow the product is
  918. 38:47available for sale impact of online
  919. 38:50sales to customer services order
  920. 38:52visibility you can track wherever your
  921. 38:54order is returns are easy direct sales
  922. 38:56to customer customer feedback because
  923. 38:58you are interacting with the customer
  924. 39:00directly on your uh platform so you can
  925. 39:03get the feedback as well right flexible
  926. 39:06pricing and promotions that happens that
  927. 39:08you can see uh during big billion days
  928. 39:10Prime Amazon Prime days all those things
  929. 39:12are going on seasonal offers are there
  930. 39:15and then they have seen the fluctuation
  931. 39:17of 50 to 60% rise in their demand of uh
  932. 39:22electrical products or home appliances
  933. 39:24or mobile phon especially right so those
  934. 39:28uh seasonal offers attached with you
  935. 39:30know some Festival seasons are there so
  936. 39:32those offers are there efficient fund
  937. 39:35transfer on online if you are placing
  938. 39:37order now or receiving order now if it
  939. 39:39is cash on delivery just you you will
  940. 39:41receive product once you have done the
  941. 39:44payment that mean easily you can
  942. 39:46liquidate the assets but offline
  943. 39:49sometimes you are selling on credit bad
  944. 39:51credit can happen so those things are
  945. 39:54there on cost inventory cost
  946. 39:57because you are selling through one
  947. 39:59store you can aggregate the inventory in
  948. 40:02the centralized locations and then serve
  949. 40:05the product and services to the
  950. 40:07different location but if you are having
  951. 40:10you know fast moving kind of items like
  952. 40:12Amazon you know books which are you know
  953. 40:15uh in great demand so then they they are
  954. 40:18maintaining inventory huge inventory
  955. 40:20near to customer but if those which are
  956. 40:23having low demand they are only starting
  957. 40:26the printing once they will get the
  958. 40:28order so postponement is also possible
  959. 40:30in those products when you are selling
  960. 40:32you know customized product like Dell is
  961. 40:35doing like Amazon print low volume books
  962. 40:38like I quoted right so Dell will start
  963. 40:40assembly once they will record the order
  964. 40:44facility cost network centralization if
  965. 40:47that is there will reduce the cost and
  966. 40:51if you are utilizing the existing
  967. 40:52Network then also you can load on the
  968. 40:54cost you can see Netflix operates from
  969. 40:57about 50 warehouses whereas Blockbuster
  970. 41:00is having more than thousand retail
  971. 41:02stores because they are directly going
  972. 41:04through physical store operational
  973. 41:07efficiency will be higher when you are
  974. 41:09not maintaining inventory at different
  975. 41:11locations so then it will be higher
  976. 41:13handling and delivery because you are
  977. 41:15maintaining inventory only at the
  978. 41:17centralized location so and then you
  979. 41:20just see but in this case uh when we are
  980. 41:24talking about online or offline you see
  981. 41:27if we are having grocery store
  982. 41:29especially for grocery item I'm talking
  983. 41:31about usually we are going to Spencer
  984. 41:33big Bazar or any other uh mall right so
  985. 41:37then we are picking the product we are
  986. 41:39uh putting in the basket and then we are
  987. 41:41standing in the queue for billing
  988. 41:43purposes so that work usually is done by
  989. 41:47any if local retailer you are going
  990. 41:48kanana store you are going right but
  991. 41:51here you only are picking your product
  992. 41:54the experience is also enhanced because
  993. 41:56directly you are you are all the
  994. 41:58products are displayed there right so
  995. 42:00that experience is also enhanced and I'm
  996. 42:02minimizing the cost also because now I'm
  997. 42:04not picking the product my customer is
  998. 42:06picking only I'm doing the billing part
  999. 42:08right so impact on online sale on cost
  1000. 42:12Transportation digital Goods can be
  1001. 42:14transported means easily no cost will be
  1002. 42:17there but non digital products again so
  1003. 42:20if you are aggregating the inventory
  1004. 42:22then it will reduce the outbound
  1005. 42:24Logistics cost but if you are processing
  1006. 42:26the individual order so then it will
  1007. 42:28increase the outbound Logistics cost
  1008. 42:30information cost you need to set up very
  1009. 42:34strong in uh information system so that
  1010. 42:37visibility of the order can be enhanced
  1011. 42:39you can track the order easily and then
  1012. 42:42infrastructure cost will be there like
  1013. 42:44Amazon acquired japos we discussed this
  1014. 42:46case and then they once they acquired
  1015. 42:49they got access to one million products
  1016. 42:52more than 1 million products to manage
  1017. 42:54those 1 million products on their
  1018. 42:55website they need to upload more than 2
  1019. 42:58million photographs on their website so
  1020. 43:02you can see this how this these decision
  1021. 43:04will affect the services levels and cost
  1022. 43:07Factor so in the next session we'll uh
  1023. 43:10explore what are the different options
  1024. 43:11we have and uh we'll discuss about the
  1025. 43:14positive and negative of all those
  1026. 43:15options so uh the maximum content for
  1027. 43:18Designing distribution Design Network so
  1028. 43:20you can refer this book of Supply Chain
  1029. 43:22management strategy planning and
  1030. 43:24operation by uh chra and Mandel so
  1031. 43:26that's all all thank you very much

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