Lecture 27 : Supply Chain Operational Views — Transcript
Full transcript
- 0:01[Music]
- 0:22[Music]
- 0:26hello dear students welcome back to nptl
- 0:29online course on Logistics and Supply
- 0:31Chain management so in the last session
- 0:33we discussed about few challenges coming
- 0:36in terms of either your demand
- 0:39uncertainty or Supply uncertainty right
- 0:42so we talked about some of the
- 0:43mitigating strategies how we can counter
- 0:46these uncertainties throughout the
- 0:48supply chain so that the smooth flow of
- 0:50the material or the supply can be
- 0:53ensured throughout the supply chain from
- 0:55the starting point to the end
- 0:57consumption point right today we will
- 1:00talk about some of the operational
- 1:02models of supply chain which will ensure
- 1:05how we can you know integrate all the
- 1:08stakeholders all the activities in one
- 1:11chain so that these uncertainties can be
- 1:14minimized and the overall Effectiveness
- 1:17and efficiency can be improved right so
- 1:19under this we'll discuss the very basic
- 1:22model of supply chain that is score
- 1:23model and then we'll discuss about your
- 1:27elements of the supply chain operational
- 1:30model what are those elements then we'll
- 1:32talk about these two different
- 1:34perspective of supply chain one is your
- 1:36cyclic view another one is pushp BU and
- 1:39we'll discuss about some small case as
- 1:41well and how these three different
- 1:43operational perspectives will help you
- 1:46to you know meet all the challenges
- 1:48which are coming through your supply
- 1:51chain right so we talked about supply
- 1:55chain uncertainty or demand uncertainty
- 1:57which can come through your supply chain
- 2:00and we'll see how this score model
- 2:02offers a comprehensive framework
- 2:04starting with your first supplier
- 2:08suppliers of supplier through your
- 2:10manufacturer distributor warehouses and
- 2:12then finally to the end consumer so
- 2:14complete comprehensive framework we see
- 2:17how it will help you to mitigate those
- 2:19uncertainties and then the other
- 2:21perspective which I talked about process
- 2:23and cyclic view where we'll view all
- 2:26their supply chain activities as a kind
- 2:28of you know ccle of some activities
- 2:31right and each cycle is happening
- 2:34between the interaction of any two
- 2:36stakeholders one cycle is happening
- 2:38between customer and distributor
- 2:40distributor and manufacturer another
- 2:42cycle manufacturer and raw meterial
- 2:43supplier another cycle right so that is
- 2:46another perspective we'll go for so
- 2:49let's talk about quickly the supply
- 2:50chain operation reference model given by
- 2:52supply chain Council who has given so
- 2:54many different tools to improve the you
- 2:56know supply chain processes over the
- 2:58time right but this score model is the
- 3:01basic building block for you know uh
- 3:04build your distributor systems quickly
- 3:07quickly and be with performance because
- 3:11it will include all your major processes
- 3:14through all the stakeholders and these
- 3:16five major processes in terms of plan
- 3:18Source make deliver and return the final
- 3:21product and when we are implementing
- 3:24these five major activities throughout
- 3:26all the stakeholders we'll keep uh
- 3:29tracking your five performance measures
- 3:33reliability how reliable is the delivery
- 3:36how quickly we are responsing to the
- 3:38customer demand how asile our supply
- 3:41chain is to you know flexibly handle all
- 3:44the uh demands how efficient we are with
- 3:47the minimum cost we are delivering and
- 3:49finally how we are managing the assets
- 3:52whether it is working Capital management
- 3:54or other asset fixed asset you are
- 3:56managing throughout your supply chain or
- 3:59you are using right so plan is obviously
- 4:02planning scheduling and coordinating
- 4:04resources to meet customer demand
- 4:07efficiently right so this is usually we
- 4:11are using this for manufacturing
- 4:13purposes which depends upon when you
- 4:16will get the demand insights then you
- 4:18will start planning these activities
- 4:20right and then you'll go for scheduling
- 4:23uh for uh you know all the processes
- 4:26this process will be done at what time
- 4:28and how much time you you need to run
- 4:30that particular process that depends
- 4:32upon how much that particular product is
- 4:35required in the market right Source
- 4:37depending upon that you are sourcing the
- 4:40supplies materials and in that sourcing
- 4:42you are negotiating with for the quality
- 4:45for the quantity and for the price right
- 4:47basically for this and then for the
- 4:49delivery as well right how quickly you
- 4:52want how many orders you will be placing
- 4:54lot size what will be right so those
- 4:56kind of things make then it is the
- 4:58within the manufacturing organization it
- 5:01can be the supplier organization as well
- 5:02where they are getting raw material from
- 5:04somewhere else and doing the making part
- 5:07converting their raw material into their
- 5:09finished one that finished one may be
- 5:11the raw material for the next
- 5:13organization right so manufacturing
- 5:16assembly or product how you are
- 5:18producing finally we will talk about the
- 5:20distribution Network how we are
- 5:21recording the orders from the customer
- 5:24how those uh recorded orders are
- 5:26processed through the warehouses right
- 5:28and then how we are keep keeping the
- 5:30inventory in the warehouse and how we
- 5:31are ensuring the final delivery of the
- 5:33product return if any product didn't
- 5:37customer did not like returning back how
- 5:39we manage that how we resell that we'll
- 5:42keep quickly on the selling shelf so
- 5:45that again we can consume that in the
- 5:46market repairs if any coming how we'll
- 5:49address that recycling or disposal of
- 5:51the end used product after the end life
- 5:55how we'll ensure that so you can see we
- 5:57have these players where suppliers of
- 6:00suppliers are there this supplier is
- 6:02getting supplies from first supplier and
- 6:05these we can consider for our company if
- 6:08we are manufacturer these are the major
- 6:10raw material suppliers right so we are
- 6:13getting all the supplies from these
- 6:14suppliers and then in that supply chain
- 6:17our customer is there customer may be
- 6:19your distributor retailer retailer is
- 6:22also your customer in that way or you
- 6:23can say here the distribution
- 6:26Network all the players included in your
- 6:29distribution Network right and then
- 6:32finally customer and where you are
- 6:34consuming see all those five steps we
- 6:37are using here we are using here we are
- 6:40using here but here we are using two
- 6:42steps because suppliers supplier will
- 6:45deliver or maybe if the products are not
- 6:48okay will be return back right but if
- 6:51I'm talking about supplier the second
- 6:54stage supplyer who is doing some value
- 6:56adding activity in that raw materials
- 6:58received from the first supplier then he
- 7:00will what we will do he will plan for
- 7:03the supply and his plan will be you know
- 7:06replicated from the plan of the
- 7:08manufacturer and then planning after
- 7:11planning he will source that this
- 7:12particular vendor I'll get these many
- 7:15supplies these many Lots or quantity
- 7:17then we will make that maybe convert
- 7:20that value adding activity I was talking
- 7:21about will be done here then we will be
- 7:24delivering to the manufacturer deliver
- 7:26right if any damage is there we'll go
- 7:29again that will be Supply from the
- 7:31manufacturing unit will be supplied by
- 7:33the uh supplied back to the supplier
- 7:36right this is how complete cycle is
- 7:38working within the manufacturing
- 7:39organization also the complete cycle
- 7:42same all five stages plan how we are
- 7:45making the plan here strategic planning
- 7:47from the retail chain how they are
- 7:50saying about the orders how many we need
- 7:53to uh you know distribute the inventory
- 7:56uh to that particular market so that
- 7:58will be coming from the distribution
- 8:00Channel who is serving in that
- 8:01particular Market accordingly we'll
- 8:03Source these many raw material
- 8:06components we require we make we deliver
- 8:09and same cycle will be happening with
- 8:11the distribution Network as well where
- 8:13they will be you know making here
- 8:16distribution network is a kind of thing
- 8:19that maybe packaging or some other
- 8:21kitting kind of services you are doing
- 8:23that is kind of making you can consider
- 8:25right so and then finally the End
- 8:28customer uh uh again will'll Source we
- 8:31purchase from the distribution chain or
- 8:34through online whatever it is and then
- 8:36if it is not okay will return back right
- 8:38so this is the supply chain operation
- 8:40reference model which is basic for all
- 8:43you know uh supplies but we'll discuss
- 8:47about what are the limitation of this uh
- 8:50basic model right quickly we'll talk
- 8:52about four Ps of this model she's
- 8:54talking about major elements first is
- 8:56performance which we talked about in
- 8:58terms of Rel reliability how reliable
- 9:01your supply chain is to deliver the
- 9:03particular quality and quantity to the
- 9:06particular market right responsiveness
- 9:08agility with minimum cost and how
- 9:12efficiently you are managing your assets
- 9:14so that you are exhausting the full
- 9:15capacity of the warehouse full capacity
- 9:17of the container who is shipping the
- 9:19product manufacturing facility
- 9:21productivity is very high with minimum
- 9:23output you are getting the maximum
- 9:24output those kind of performance
- 9:26measures you need to track right process
- 9:30what are the processes these are the
- 9:32obviously whatever activities value
- 9:34adding activities you are doing is
- 9:36backbone of this can be of any framework
- 9:39right so here also these activities uh
- 9:42we need to uh we are looking here
- 9:44towards the standardization process how
- 9:47we can standardize the plans sourcing
- 9:49make it's not that every time we are
- 9:51getting the plan from the distributor
- 9:53and manufacturer started you know you
- 9:56know developing new vendors so it is not
- 9:59always it is happening sourcing means
- 10:01once sourcing is done the repetitive
- 10:03purchasing will be there right then
- 10:05practices method technique tools which
- 10:08we are using you know in that way so
- 10:10that we can optimize the uh whatever
- 10:13activities we are doing we if we can
- 10:15optimize we can reduce the cost and we
- 10:18can improve the services level in terms
- 10:20of the minimum delivery time we can
- 10:23ensure and people because all the
- 10:25stakeholders we have seen suppliers of
- 10:27suppliers suppliers manufacturers maybe
- 10:31co-manufacturers distribution chain and
- 10:33end consumer how we can collaborate as a
- 10:36team and how we can ensure the
- 10:38continuous Improvement when we are
- 10:40talking about the employees working
- 10:42within the organization we are talking
- 10:44about the raw material suppliers who are
- 10:45working in collaboration with us to
- 10:48upgrade their technology to upgrade
- 10:50their skill it's our responsibility
- 10:52because if we can upgrade them they can
- 10:55provide the quick flexible supplies with
- 10:58maximum quality and reducing the cost
- 11:01right so this is how you can see the
- 11:04score model is based on these four piece
- 11:06right we already talked about
- 11:08performance measures practices we need
- 11:10to ensure people how we can retain
- 11:13sustain for longer term and can you know
- 11:17upskill res skill those people uh every
- 11:20you know people in terms of long-term
- 11:22assets right so and then processes how
- 11:25we can standardize those processes so
- 11:27that we can reduce the overall
- 11:28operational cost right so talking about
- 11:31score performance Matrix different
- 11:34parameters are there but if we'll divide
- 11:36all those different par Club all those
- 11:38different parameters in into some
- 11:40categories we can have these four
- 11:42categories supply chain reliability can
- 11:44be one which we talked
- 11:46about right these four categories
- 11:49reliability means product are delivered
- 11:52in correct quantity and right condition
- 11:55right that quality is not degraded when
- 11:57you are you were shifting or or handling
- 12:00or storing the product in your Warehouse
- 12:02simply responsiveness with what speed
- 12:05you responded to the customer query it's
- 12:07not only delivering with speed it's
- 12:10delivering the services with speed if
- 12:12anything goes wrong with the
- 12:13installation how quickly your the best
- 12:16engineer is visiting and then how
- 12:18quickly he is addressing the queries at
- 12:20the customer end right then supply chain
- 12:23cost this will be only minimized when
- 12:26you are maintaining you know efficiency
- 12:28throughout the network of delivering the
- 12:30product from the starting supplies to
- 12:32the End customer and assess management
- 12:35how you are managing your working
- 12:37capital working capital if you are
- 12:38investing too much keeping inventory so
- 12:41that means that you are not efficient in
- 12:44that way managing your working capital
- 12:46how you can minimize the inventory is
- 12:48one example of you can manage working
- 12:50capital right so fixed assets so whether
- 12:53you need this much bearhouse capacity or
- 12:57you are you know consuming extra
- 13:00capacity in that terms maybe extra
- 13:02resources so that you are not you know
- 13:05in that terms asset management is not
- 13:08done efficiently some of the advantages
- 13:11of score model you can apply this
- 13:13through the entire supply chain we can
- 13:15use these measures for benchmarking the
- 13:17practices we can develop the metric and
- 13:20we can after developing those
- 13:22performance measures we can align all
- 13:25our activities as per that metric right
- 13:28and then common repository which will
- 13:31work as a common uh you know uh in terms
- 13:34of performance measurements or in terms
- 13:36of tool set we can use and we can
- 13:38standardize this whole process so that
- 13:40because it is repetitive in nature every
- 13:42day we need to plan every day we need to
- 13:44Source some material convert that
- 13:46material into finished one make deliver
- 13:49and then everyday returns are coming
- 13:51back you can see how many times you are
- 13:52returning the product from purchased
- 13:54from Amazon Flipkart and all that so if
- 13:58I'll say
- 13:59uh again this is the plan the overall
- 14:02picture and then we are
- 14:05sourcing and then we are making here we
- 14:09are
- 14:12delivering and then finally the return
- 14:15may
- 14:17happen see the very basic disadvantage
- 14:21of score model is it cannot be applied
- 14:24to Services
- 14:26industry right so see make and deliver
- 14:32and return return is not at all possible
- 14:35in Services industry right if you took
- 14:38services from some airline industry or
- 14:40hotel industry even if you are not
- 14:43satisfied with the services after
- 14:45consuming Services you cannot return
- 14:47those services but if I'm not satisfied
- 14:49with the quality of this writing pen I
- 14:52can again if it is in warranty period I
- 14:55can return it back but you cannot return
- 14:56the services in that way right May
- 14:59making and deliver cannot be two
- 15:01different stages in the services
- 15:03industry you are making at the same time
- 15:05you are delivering right so services are
- 15:07something that if you are going to again
- 15:10very common example of you going for
- 15:12head massage to the barabo shop so then
- 15:14making and delivering is happening
- 15:16because customer is part of that supply
- 15:19chain right sourcing also sometimes
- 15:22product you can Source but Services you
- 15:24cannot prepare half Services before
- 15:26reaching the customer and then you are
- 15:28delivering so whatever you are
- 15:30Manufacturing Services that will happen
- 15:32in the presence of the customer only
- 15:34right so this is the very basic
- 15:37limitation that score Mo model cannot be
- 15:39applied as it is to the services
- 15:42industry
- 15:43complexity this because all be we are
- 15:46applying all those five stages for all
- 15:48the players and it may be difficult to
- 15:51align all those things for all the
- 15:53stakeholders already supply chain is
- 15:56very complex where you know as a
- 15:59distribution partner you are not having
- 16:00single retailer you are having you know
- 16:03different online platforms Amazon eBay
- 16:07and flip cart and you are Walmart all
- 16:10those players are there from where you
- 16:11are purchasing you are purchasing
- 16:13through local shops you are purchasing
- 16:15through maybe onetop solution Market you
- 16:17are purchasing through my personal own
- 16:19website so that means already supply
- 16:22chain is very complex one size fits all
- 16:25approach it is also very difficult
- 16:27because the requirement of each products
- 16:29are different right so these stages
- 16:33Source making delivery planning all
- 16:37stages cannot be applied to all the
- 16:39markets lack of flexibility because now
- 16:41we are fixed around five areas only so
- 16:44what about if something unexpected
- 16:46disaster happens that is not taken care
- 16:48in this model talking about limited
- 16:51scope already I told you Services
- 16:53industry it cannot be applied and then
- 16:54we are never talking about
- 16:56sustainability social responsibility all
- 16:57those things we are not taking care we
- 16:59are taking care of the major activities
- 17:01which are required to run your business
- 17:04and then because information is required
- 17:06to process this accurately so then
- 17:09source of information accuracy of that
- 17:11information is again Big Challenge
- 17:13quickly you can go one example of score
- 17:15model you can see now there is no such
- 17:17concept of local market and we are
- 17:20talking about digital supply chain
- 17:21online retail platforms right that means
- 17:26this is a kind of platform where Maybe
- 17:29if I am the manufacturer or seller maybe
- 17:32I will never meet my customer because as
- 17:35a customer you are purchasing order from
- 17:37Flipkart I'm delivering through Flipkart
- 17:40and then it is how you are consuming the
- 17:41product right so this is again a kind of
- 17:44you know that uh how you can Implement
- 17:48here in uh e-commerce how you can
- 17:50Implement your score model just to you
- 17:53know uh integrate your suppliers
- 17:56customers and contract partners
- 17:59throughout your supply chain right so
- 18:01only then when you will be able to
- 18:03integrate your score model will work
- 18:06perfectly because in that way you can
- 18:09quickly share the information when
- 18:12information is shared quickly and on the
- 18:14same information all the stakeholders
- 18:16are making decision it will be more
- 18:18aligned right so uh this you can see
- 18:23data can be easily analyzed in
- 18:25e-commerce and because the basic
- 18:27requirement of score model is that you
- 18:29need timely data processed data accurate
- 18:32data so e-commerce Market electronically
- 18:35you can share the data right but yes if
- 18:38you are talking about uh yes those uh
- 18:41you need to align all those goals of
- 18:43your distribution Network your Warehouse
- 18:45your inventory Supply demand all those
- 18:48you can plan keeping in mind the score
- 18:51model for if you implementing that for
- 18:53all the stakeholders but some of the
- 18:55challenges when you are talking about
- 18:57the online platforms see fast delivery
- 19:00right lowcost easy pay methods available
- 19:03and efficient customer support how you
- 19:06will ensure that we are not talking
- 19:08about the after Sal Services right in
- 19:10terms of and then we are not talking
- 19:12about the payment methods how these can
- 19:14be integrated in the score model so that
- 19:17you can work these models can work
- 19:19efficiently with the you know Supply
- 19:22chains so talking about the second
- 19:24perspective process and cyclic view of
- 19:26the supply chain so Cy click view of the
- 19:29supply chain will
- 19:31uh it is a kind of you know uh different
- 19:35Cycles are there within uh you know that
- 19:37supply chain series of cycle we are uh
- 19:41uh taking care of and then uh how this
- 19:45we can understand in a better way with
- 19:47this example you can see this is the
- 19:49complete supply chain right from here
- 19:51the product is Flowing so we identified
- 19:55four different cycle first is
- 19:56procurement cycle that is happening
- 19:58between the supplier and
- 20:00manufacturer when your procurement will
- 20:02start when you'll place your order with
- 20:04the supplier that okay and then
- 20:06manufacturer cycle you distributor will
- 20:09place the order then manufacturing cycle
- 20:11will start between distributor and
- 20:13manufacturer replenishment cycle will be
- 20:16between retailer and distributor and
- 20:18finally customer order cycle will be
- 20:20between customer and retailer so these
- 20:23four Cycles are there which are you know
- 20:27uh happening this Cycles are series of
- 20:29events right so let's talk about any
- 20:32cycle what is happening actually series
- 20:34of event usually what is happening
- 20:37marketers or
- 20:40sellers markets the product this is the
- 20:43first
- 20:45step marketer markets the product then
- 20:48what happens
- 20:52next buyer places the
- 20:56order second stage this is cycle I'm
- 20:59telling about cycle why places the cycle
- 21:02then
- 21:03marketer you know records the
- 21:08order then next stage
- 21:11is shipping of
- 21:15order next is
- 21:18buyer customer receives the
- 21:22order and next is if it is not okay
- 21:26return the order this is how it is
- 21:27happening so series of cycle so if I'm
- 21:30talking about replenishment cycle this
- 21:32is series of cycle so this these steps
- 21:35can be replicated for all the players
- 21:37right we'll see in detail what are all
- 21:40those Cycles right so we'll see what are
- 21:44the different members in the cyclic view
- 21:46first is customer already I talked about
- 21:49customer is approaching to your retail
- 21:51outlet or whatever way you are you are
- 21:53providing the online app or you are uh
- 21:56providing through your organized retail
- 21:58stores or uh the you know segregated all
- 22:02those different uh unorganized retail
- 22:05sector customer will interact with your
- 22:07retail shops they will be you know
- 22:10giving their preferences and they will
- 22:12your retailer will record the order and
- 22:14we'll Supply the order to the customer
- 22:16this will be the series of event you can
- 22:18just keep these uh activities in mind
- 22:21right everywhere and finally what
- 22:23happens the change of ownership and
- 22:25entitlement because earlier the owners
- 22:28ship was with the retailer now ownership
- 22:30is transferred to the customer second
- 22:33player is retailer retailer is
- 22:35purchasing from the distributor but
- 22:38retailer is managing the flow of the
- 22:40goods and services so uh involves the
- 22:43social movement and storage of raw
- 22:45material work in progress inventory or
- 22:47finished goods that depends upon the
- 22:49nature of the product whether it will be
- 22:51work in progress or raw material at the
- 22:53same moment retailer will process it
- 22:55will assemble it and will hand over to
- 22:57you as
- 22:59customer then distributor is another
- 23:02player in that and retailer is placing
- 23:04the order with the distributor in that
- 23:06where distributor is you know
- 23:09aggregating demand from the all the
- 23:11local market where he is operating and
- 23:13then finally communicating this with the
- 23:16manufacturer right so Services uh
- 23:20distribution is uh you know principally
- 23:22concerned with excess if you are talking
- 23:23about the services distribution is where
- 23:26the Services Center are located right so
- 23:29talking about that Logistics
- 23:30Transportation warehousing storage and
- 23:32inventory management are the Key
- 23:34activities which as distributor you are
- 23:36doing manufacturer again depending upon
- 23:40whatever demand is there from the
- 23:41distributor he is process he is sourcing
- 23:44the raw material he is processing that
- 23:46raw material from the uh all the
- 23:49suppliers and then converting into final
- 23:52product right so so manufacturing
- 23:55process begins with the creation of the
- 23:57material from which the design is made
- 24:00right and then finally the supplier is
- 24:02there who is the first extreme end of
- 24:05the supply chain and depending upon
- 24:08whatever your manufacturer is
- 24:10communicating the related to the demand
- 24:12he is designing his you know uh
- 24:15distribution Network he is manufacturing
- 24:18in order to supply that product or raw
- 24:21material to the manufacturer right so so
- 24:24quickly we'll go through all those
- 24:26series of event first is your customer
- 24:28order cycle that is happening between
- 24:30customer and retailer customer arrives
- 24:33like I told you in generic terms how it
- 24:35is happening customer is arriving your
- 24:37store so here the point
- 24:41is uh where you are providing the
- 24:43services so that means where you are
- 24:45setting up the retail Center and goal
- 24:47here is to convert the customer arrival
- 24:49into order right so once it is converted
- 24:52into order customer order entry is done
- 24:54so after that you will be recording the
- 24:57order what is the order right and then
- 24:59the goal here is the quick entry of the
- 25:03uh order and then we be communicated to
- 25:06other supply chain as well that you have
- 25:08received order from the customer so that
- 25:10the manufacturing uh players all the raw
- 25:13material supplier will get that in
- 25:15intimation that how quickly we are
- 25:17consuming the product customer order
- 25:20fulfillment then here customer order is
- 25:22filled and sent to the customer and
- 25:25again the inventory is replenished from
- 25:27where retailer will in replenish the
- 25:29inventory from the distributor and then
- 25:31customer order receiving here customer
- 25:34receives the order he receives the
- 25:36ownerships and receip records are
- 25:38updated and payment is done right so
- 25:41finally the payment is completed second
- 25:44is replenishment cycle how it happens
- 25:46between the uh uh retail and distributor
- 25:51now retail order is triggered right
- 25:53because customer purchased the order so
- 25:56he will place the order with the
- 25:58distributor again the retail order entry
- 26:00so from different retail shops all the
- 26:02orders are coming right so distributor
- 26:04will combine all those orders will
- 26:06record all those orders right and how
- 26:09quickly it is depleting the inventory
- 26:10will record maintain the order right
- 26:13fulfillment retail uh so all those
- 26:16retail shops if 50 retail shops are
- 26:18attached with one distributor so it will
- 26:21fulfill the orders from coming from the
- 26:2350 different retail shops right and
- 26:26Retail order receiving finally all those
- 26:2850 retailers will receive the order so
- 26:31this is again replenishment cycle series
- 26:34of Cycles are happening between these
- 26:37players right then the third is
- 26:39manufacturing cycle which is happening
- 26:41between the distributor
- 26:44and
- 26:48manufacturer so again order is arrived
- 26:51from the distributor then what
- 26:54production uh unit will do they will
- 26:57schedule the production for different
- 26:58models different products different
- 27:00variety they are having right so they
- 27:02will schedule the production accordingly
- 27:05they will schedule means uh what what
- 27:09type of different products they are
- 27:10making how much lot of each product is
- 27:14required uh accordingly they are going
- 27:16to place the order with the vendors
- 27:18right manufacturing and shipping once
- 27:20your production scheduling is done
- 27:22production is done so manufacturing and
- 27:25uh your shipping then you will be
- 27:27packaging the product and then finally
- 27:29shipping the product to the distributor
- 27:31or warehouses right and then finally it
- 27:33is received and distributor and your
- 27:36inventory is again replenished whatever
- 27:39inventory you consumed that is again now
- 27:42filled right and the fourth is your
- 27:45procurement order cycle which is
- 27:47happening between the manufacturer and
- 27:51your raw material supplier so again you
- 27:54can see here Order based on the
- 27:56manufacturer production schedule
- 27:58reaches to the supplier supplier now
- 28:01will supply uh schedule the production
- 28:03activity because they will also do
- 28:05something with their raw material and
- 28:07will provide you again manufacturing
- 28:09will happen packaging and you are going
- 28:11to ship that raw material for the
- 28:13manufacturer at the next stage and in
- 28:15the end manufacturing unit is again
- 28:17replenishing the inventory keeping the
- 28:19updated stocks so that if any demand is
- 28:22coming from the market they can meet the
- 28:24demand so this is the complete
- 28:26procurement cycle so all
- 28:28four Cycles we have seen which are
- 28:30happening between all those stakeholders
- 28:33as a series of event we can see these
- 28:35the second is pushful view of supply
- 28:38chain P view of supply chain is when you
- 28:42are you know reacting to customer order
- 28:46so that means customer is visiting your
- 28:49site and then placing the order and then
- 28:51you are finally maybe preparing the
- 28:53order delivering the order in terms of
- 28:55services you can say that right but push
- 28:58view is when you are keep on producing
- 29:01the things and whenever customer is
- 29:03coming you will keep depleting the
- 29:05inventory right from the inventory you
- 29:07are meeting the order so in that way
- 29:09pull process you can say is a reactive
- 29:11process because you are starting uh you
- 29:15know producing your things once your
- 29:17customer order is arriving right and
- 29:19push is already you are keep on
- 29:21producing the things and then based on
- 29:25speculations uh forecasting that this is
- 29:27going to be the the demand and then let
- 29:29us manufacture this much inventory and
- 29:32then whenever the demand will be there
- 29:33we can consume that so this is Push Pull
- 29:35view of the supply chain it is important
- 29:38to set the pushpull boundary right see
- 29:41here what is there if you'll see this
- 29:43supply chain as one case we'll talk
- 29:45about two or three cases see customer
- 29:48order is arriving here and already what
- 29:50we have done we have prur the material
- 29:53we have manufactured the material and we
- 29:55have replenished the inventory with the
- 29:57retailer with the distributor all those
- 29:59three Cycles are done here right and
- 30:02whenever customer is coming to me fourth
- 30:05cycle that customer order cycle is
- 30:06filled here right that means this Push
- 30:09Pull boundary we are setting here so any
- 30:12example you can quote here means grocery
- 30:15items where you are go going to grocery
- 30:18retail shop and then they are having the
- 30:20inventory from that inventry they are
- 30:22fulfilling your order this is the best
- 30:25example grocery retail shop right let's
- 30:28take another example of uh uh you are
- 30:33building a
- 30:36house right so again if I'll say the
- 30:40procurement
- 30:44cycle will be here the second will be
- 30:48your uh manufacturing
- 30:52cycle replenishment
- 30:55cycle and second is C customer order
- 30:58cycle customer order cycle see when now
- 31:02this kind of supply chain we obviously
- 31:06we need to depend the complete supply
- 31:08chain will be pull supply
- 31:10chain in this case we were not having
- 31:14the complete pull or push supply chain
- 31:16up to customer order cycle we were
- 31:18implementing your pull process and
- 31:21beyond that first three Cycles were
- 31:23under pull process but here I'm talking
- 31:25about another example where the complete
- 31:27complete supply chain is your pull
- 31:30supply chain right because unless your
- 31:32customer is finalizing the site
- 31:36finalizing the contract with you you
- 31:38will not start your procurement what
- 31:40type of procurement is required in
- 31:42construction industry if you're building
- 31:44house construction for construction you
- 31:47need sand you need steel you need bricks
- 31:52you need
- 31:53buen you need electrical appliances you
- 31:56need maybe cement all those things are
- 31:59required you can see all those raw
- 32:01material you cannot purchase until your
- 32:05contract is not finalized your tender is
- 32:07not finalized right once it is done that
- 32:11means you recorded the order now you
- 32:12know the location you will start
- 32:14procuring all the raw material then you
- 32:17will start building the house
- 32:19manufacturing step by step Foundation
- 32:21balling Roofing all those you will be
- 32:24installing Furniture electrical
- 32:25appliances all those things and as long
- 32:27as as you are depleting the resources
- 32:30your raw material you will keep on
- 32:32replenishing that so this is a again
- 32:34example of pool supply chain where you
- 32:37will only react after receiving the
- 32:40customer order in between uh let's say
- 32:43if I can I set my boundary here or maybe
- 32:48here yes if we're talking about Dell
- 32:50Supply Chain let's talk about this is
- 32:52again very interesting what Del supply
- 32:54chain is doing customer is receive
- 32:57coming to your retail shop and then you
- 33:01are manufacturing you are starting
- 33:02manufacturing that means up manufactur
- 33:05up to this it is pull process but here
- 33:08it is push because they are having all
- 33:10the raw material components whatever
- 33:13capacity you want SSD how much capacity
- 33:16you want right which uh you know
- 33:18processor you want right so that all
- 33:21depending upon your requirements already
- 33:23I I have procured all the things are
- 33:25there in my inventory I will record your
- 33:28requirement for configuration for that
- 33:30system right your personal computer and
- 33:33then I'll start manufacturing assembling
- 33:35within 2 days 3 days it will be
- 33:37replenished with the retailer and you
- 33:39can pick your order this is another
- 33:41example where we can you know extend the
- 33:44pull supply chain up to uh your
- 33:46manufacturer so see we have different
- 33:49types of Supply chains you this setting
- 33:51up your push pull boundary is very very
- 33:53important right although pull supply
- 33:55chain is very very difficult to handle
- 33:57because because we are very uncertain
- 33:59unsure when the demand will come and
- 34:01then we are starting purchasing of the
- 34:03things so what we want we want to relax
- 34:06a little bit in that way and we can how
- 34:09we can you know include some of the
- 34:11stages under push strategy so that we
- 34:14can maintain some inventory as soon as
- 34:16the order is coming we can start you
- 34:18know processing the order right so
- 34:20that's why inventory is in th in those
- 34:23kind of cases very important to meet
- 34:26immediately your Demand right so I think
- 34:28this is uh pretty clear now how you can
- 34:32set the push pull boundary there is no
- 34:34unique you know approach where I'll say
- 34:36that this industry you should go for
- 34:38this structure only but depending upon
- 34:40your analysis up to what you can go for
- 34:42push industry and then you can go for
- 34:44pool industry right pull supply chain so
- 34:48we can conclude here that any
- 34:50uncertainty or challenges coming in the
- 34:53supply chain on your way score model is
- 34:56the very basic model if I talking about
- 34:58a product manufacturing right where we
- 35:00can include all those stages make Source
- 35:03deliver plan return right with all the
- 35:05stakeholders if planning is done at the
- 35:08Distribution Center that planning cannot
- 35:11be done in isolation with the other
- 35:13stakeholders you have to include your
- 35:16raw material suppliers your
- 35:17manufacturers your logistic Partners all
- 35:20those should be part of your that uh
- 35:23your planning process and then uh all
- 35:26you know players you can see different
- 35:28cycle of uh activities are happening
- 35:31between all those players but yes in
- 35:33that Push Pull view of supply chain it
- 35:36is important when you where you are
- 35:38setting your push boundary Push Pull
- 35:39boundary right so uh in that way but
- 35:43some Supply chains are kind of reactive
- 35:45Supply chains you cannot even start
- 35:47thinking of planning uh even right so
- 35:51once your you know the site is finalized
- 35:53your contract is finalized only then you
- 35:55can start planning how start start
- 35:57constructing the house right that is one
- 35:59example where you can see full complete
- 36:02P supply chain is there so uh these are
- 36:06the references you can go further for
- 36:08already I have mentioned books right so
- 36:11you can go through these references for
- 36:14further details so that's all thank you
- 36:16very much
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