Lecture 26 : Supply Chain Uncertainty and Processes — Transcript
Full transcript
- 0:01[Music]
- 0:22[Music]
- 0:25so hello dear students welcome back to
- 0:27nptl online course on Logistics and
- 0:29Supply Chain management I'm Dr vikas
- 0:32takur assistant professor Department of
- 0:34humanities and social sciences IIT kakur
- 0:37so today in this journey we'll discuss
- 0:39today about the some of the challenges
- 0:42which maybe as supply chain manager will
- 0:44face right in terms of uncertainties
- 0:47right which may be posed from the
- 0:49customer end where we are consuming the
- 0:51final product or maybe it can come these
- 0:54uncertainties can be from the supply end
- 0:57so complete supply chain perspective
- 0:59we'll see what are the different
- 1:01challenges in terms of Uncertain
- 1:03situations which we are put into and
- 1:05then how we can deal with those some
- 1:08some of the mitigating strategies we'll
- 1:09discuss right and then we'll talk about
- 1:12uh again the supply chain macro
- 1:14processes uh keeping three stakeholders
- 1:18in mind first is your supplier then
- 1:20manufacturer and then the customer so uh
- 1:23among the interaction if we'll talk
- 1:25about among these uh three stakeholders
- 1:27we'll see what are those macro process
- 1:29processes we are handling when we are
- 1:31talking about the complete Supply Chain
- 1:33management as macro processes right so
- 1:37uh uh if I'll just randomly ask you
- 1:41about any if you are supply chain
- 1:44manager and we are asking about when we
- 1:46will replenish the inventory right maybe
- 1:49on the road you are having all the data
- 1:51stats with you that uh maybe five lots
- 1:54are coming from different suppliers
- 1:56right if I'll ask you the exact location
- 1:59maybe you can specify the exact location
- 2:01where are the goods right now but if
- 2:03I'll ask you the exact time when we'll
- 2:06receive those goods maybe that 100%
- 2:08accuracy may not be there because Still
- 2:11You can predict that maybe within that
- 2:13time we will receive the goods but we
- 2:15are never 100% sure right same is the
- 2:18case when I'm talking about the quality
- 2:20of those goods being transported from
- 2:23point A to location B right so then also
- 2:26because during that Transportation or
- 2:28handling in the warehouses maybe we we
- 2:31might have damaged some of the products
- 2:33if the initially we shifted 1,500 units
- 2:37all 1500 units with the you know
- 2:39promised quality are reaching to the End
- 2:42customer that again we are not sure and
- 2:44then some kind of maybe disruption in
- 2:46terms of uh recently we have seen
- 2:49covid-19 pandemic where the complete
- 2:52supply chain was disrupted because of
- 2:54the shutdown right so then again the
- 2:57availability of the raw material
- 2:59finished Goods factories were shut down
- 3:01worker moved from those location to
- 3:04their Villages so that is again kind of
- 3:06UNC uncertain situation right so how we
- 3:11can deal with these kind of Uncertain
- 3:13situation either happening from the
- 3:15customer side in terms of demand
- 3:17uncertainty or happening from the
- 3:19supplier side in terms of Supply
- 3:21uncertainty so whenever we are talking
- 3:24about uncertainty these two points we
- 3:26need to keep in mind because always in
- 3:28supply chain manage M the primary fight
- 3:31is to meet the demand with your supplies
- 3:34Whenever there is uncertainty with the
- 3:36demand or uncertainty with the supply so
- 3:39definitely challenges we are going to
- 3:41face so how the very first uh solution
- 3:45that comes to our mind is that let us
- 3:47keep some extra safe inventory in our
- 3:49retail outlet right so that any customer
- 3:52visits our showroom can get the
- 3:55inventory right can get the product so
- 3:57this is one way out but yes then how
- 4:00much inventory you will keep but then
- 4:03maybe for tomorrow you are predicting
- 4:05the cyclone and maybe for next 10 days
- 4:08or maybe 10 months there is no Cyclone
- 4:11so then what you will do with that extra
- 4:12inventory so that also you know uh the
- 4:16chances of getting that inventory
- 4:18obsolete is also very important point
- 4:21and then sometimes what is happening you
- 4:23are uh because of that end season sales
- 4:26are there and then you are selling the
- 4:27same inventory at the reduced price so
- 4:30these are some of the challenges when we
- 4:31are talking about the uncertain
- 4:33situations right and in supply chain
- 4:36these uncertain situations can arise
- 4:38either from the supply end or from the
- 4:41customer end in terms of demand let us
- 4:43first talk about the supply chain
- 4:46uncertainty obviously when we are not
- 4:49sure about the what see suppliers are
- 4:53when very prominent stakeholder of any
- 4:56supply chain from where the supply is
- 4:58coming right so so the very basic
- 5:00purpose of supply chain is to ensure the
- 5:04smooth supply of the uh raw materials to
- 5:07the production line right so that means
- 5:10when it is unpredictable situation or
- 5:12volatility is there so that means you
- 5:15cannot predict the situation 100% right
- 5:18so anything can go wrong with the
- 5:20supplier maybe for with the one supplier
- 5:23or maybe with the multiple suppliers
- 5:25right so then how you will respond
- 5:27during that situation like we quoted the
- 5:28example of 19 outbreak right so there
- 5:32can be natural disaster there can be
- 5:34man-made disaster so in nutshell we can
- 5:37say these factors demand fluctuations
- 5:41Logistics disruptions labor shortage
- 5:43geographical uh any event is occurring
- 5:47right so these are some of the factors
- 5:49which can interrupt your supply chain
- 5:51smooth supply chain right so in terms of
- 5:54supply chain manager our responsibility
- 5:57is how we can ensure the smooth Supply
- 5:59of the raw material right or whatever
- 6:02component we are using to produce that
- 6:04finished good finished product right so
- 6:08let us keep we'll discuss four scenarios
- 6:10Supply
- 6:11uncertainty uh on uh the row side and
- 6:14demand uncertainty on the column side
- 6:17see one very ideal situation is when we
- 6:21have low Supply uncertainty that means
- 6:25you are pretty sure about the supply
- 6:28that you can maintain the smooth supp
- 6:29Supply and then low demand uncertainty
- 6:33that means you are into a market kind
- 6:36where maybe you are dealing with those
- 6:38products where you have the continuous
- 6:40Supply continuous demand like we counted
- 6:43sugar industry salt industry seed uh
- 6:45steel industry cement industry those
- 6:48kind of goods where you know continuous
- 6:50Supply is there so in that case if this
- 6:53is the kind of industry what is the
- 6:55primary focus of any supply chain is to
- 6:58be efficient because there is nothing uh
- 7:02much you can do with the product in
- 7:03terms of innovation right cement
- 7:06industry will provide all same packet
- 7:08size right and same quality almost same
- 7:11quality and it is very difficult as a
- 7:13lemon maybe customer you cannot analyze
- 7:15the quality right so then what you will
- 7:18do with you know in terms of USP your
- 7:21USP lies majorly how efficient you are
- 7:24while you are pricing your product right
- 7:27so pricing is very very important in
- 7:29this this situation first scenario
- 7:31second scenario where we have still uh
- 7:34stable Supply but we are not sure about
- 7:37the demand high demand uncertainty right
- 7:40in terms of if you are coming with the
- 7:42new mobile phones right so only thing
- 7:44component are same sometimes you are
- 7:46adding some new features adding some new
- 7:48apps software so that way you are
- 7:50Innovative in that way right but in that
- 7:53case your supply chain should be very
- 7:54very responsive quickly you should
- 7:56respond to the customer demand that can
- 7:59come from anywhere right so high demand
- 8:02uncertainty from particular C uh uh
- 8:05Market maybe demand is coming and for
- 8:07next 10 days there is no demand from the
- 8:10same market and some other location we
- 8:12are getting high demand right so in that
- 8:14case how supply chain can respond very
- 8:17quickly the third scen this is the
- 8:19second scenario third scenario is where
- 8:22we have high Supply uncertainty but
- 8:26demand is still very stable right but
- 8:29Supply we are not sure so in that case
- 8:31what we can do like we talk about
- 8:34semiconductors in these days you might
- 8:36have seen the demand for the automobile
- 8:39industry is almost saturated with all
- 8:41the players right there are maybe some
- 8:44fluctuations are there but still they
- 8:45can figure out how much is the demand
- 8:47but if you talk about the uh recent news
- 8:50was there and now Indian government also
- 8:52started establishing semiconductor two
- 8:54or three location they have identified
- 8:56where they are planning to set up the
- 8:58semiconductor plant right so in that
- 9:00case because uh the news I was talking
- 9:04about more than 50 lakh units were uh
- 9:07with the manufacturers maruti Hyundai
- 9:09toota all those manufacturers but they
- 9:12were not able to sell because of the
- 9:14shortage in the chip right so then in
- 9:17that case what you can do risk hedging
- 9:20may be the best option for managing your
- 9:22supply chain where you can pull your
- 9:24resources if same Industries maybe many
- 9:26players are there they can pull their
- 9:29resources to meet that uh kind of
- 9:32saturated demand and last fourth case is
- 9:36where your supply is very uncertain your
- 9:38demand is very uncertain this is the
- 9:41biggest challenge when you are not sure
- 9:43about anything right then the AAL supply
- 9:46chain will help how flexible you are
- 9:49with your supply chain if demand is
- 9:51suddenly coming from one end how you can
- 9:54meet with the uh you know minimum
- 9:56consumption of the resources because
- 9:58meeting demand requires supplies right
- 10:01but we are not sure about the supplies
- 10:03as well so then those kind of you know
- 10:05Industries we have to be uh we have to
- 10:08come up with your agile supply chain
- 10:10let's talk about Healthcare supply
- 10:12chain maybe the Emergency Services you
- 10:15are providing with the ambulance maybe
- 10:17you are providing the different uh you
- 10:20know blood groups right and then Supply
- 10:23is also uncertain in that case whether
- 10:25you are maintaining those all the blood
- 10:27groups or not and then demand when you
- 10:29need how many bottle units you need
- 10:31right that also is very very uncertain
- 10:34so in that kind of situation in
- 10:36healthcare supply chain is Healthcare
- 10:38supply chain is usually we talk about
- 10:40emergency supply chain or you can talk
- 10:42about not only Healthcare supply chain
- 10:44disaster supply chain disaster relief
- 10:47operations from where how many first
- 10:50thing is we need to locate how many
- 10:51people are affected then we need to
- 10:53ensure the minimum supplies with the
- 10:55medicines next minimum Supply how they
- 10:57can survive for maybe eight or 10 10
- 10:59days then the rescue operation will
- 11:01happen so we need to supply them the
- 11:04medicines and the bread packets and all
- 11:07that that they can survive right so
- 11:09these are four different scenarios we'll
- 11:11discuss when we'll discuss about the
- 11:13uncertainty throughout your supply chain
- 11:16right talking about demand uncertainty
- 11:19refers to unpredictability and
- 11:21variability coming from the customer
- 11:23side so sometimes you are keeping that
- 11:26much stock you stocked in 2020 you
- 11:29forgot to use that and still that
- 11:31inventory is with is with you but it's
- 11:34it's not coming with the you know
- 11:35deadline or maybe uh expiry date so you
- 11:39are using somewhere in 2050 but that
- 11:42inventory is now you are counting that
- 11:44it is consumed but it is still with the
- 11:46customer that can also happen right if
- 11:48those kind of products are there so but
- 11:50demand variability usually coming from
- 11:52the customer side and why it is
- 11:54happening because of Market Trend
- 11:56suddenly if there is change in the
- 11:57market Trend obviously custom customer
- 11:59focus will shift to some other
- 12:01Alternatives consumer behavior is also
- 12:03very unpredictable sometime you are
- 12:05going maybe you are feeling that next 2
- 12:07three months you will be very busy let
- 12:09us stock all the grocery items in the
- 12:11house so that next 2 three months I'll
- 12:13not get the time to visit the uh retail
- 12:16shop right so that way you are
- 12:17maintaining extra stock but usually you
- 12:19are not buying for more than 8 or 10
- 12:22days or 15 days inventory so then your
- 12:24behavior in that way can be you know
- 12:26very complex to predict economic
- 12:29conditions so suddenly if there is a
- 12:31recession buying power purchasing power
- 12:34of the customer will reduce so that also
- 12:36we need to take care when during covid
- 12:39only that happened that most of the
- 12:41automobile industry they faced huge
- 12:44crisis in terms of managing the demand
- 12:46because of the very low Demand right and
- 12:49then external events are always there
- 12:52which can affect your Demand right
- 12:54implied demand uncertainty is uh
- 12:58different from the demand and cty where
- 13:00we are talking about the special thing
- 13:03the special promise we are meeting and
- 13:06we are promising to our customer right
- 13:08where you are providing the Emergency
- 13:09Services let us talk about uh say uh we
- 13:13need ambulance services right I'm I'm
- 13:16having one uh taxi right so maybe first
- 13:20scenario is I'm using it as maybe taxi
- 13:23right or second is I'm using it as
- 13:25ambulance right so then using Taxi still
- 13:29the uncertainty is there maybe for whole
- 13:31day you are not having even single ride
- 13:33and then maybe for the next uh 12 hours
- 13:36you are getting multiple rides right so
- 13:38how you will manage as long as you you
- 13:40are having only single taxi right how
- 13:43you cannot manage maybe you can hedge
- 13:45with the other uh hedging supply chain
- 13:48you can go for where you can pull the
- 13:50resources you can get the taxes from
- 13:52your other uh players in the market and
- 13:55then this is how you can meet the
- 13:57customer demand but let's talk about the
- 13:59second scenario where we are talking
- 14:01about the ambulance where any this
- 14:04uncertainty is at the highest level and
- 14:07because we are promising Services during
- 14:09emergency only when we will call uh
- 14:13ambulance when we don't want to wait
- 14:15even for 5 minutes but in case of Taxi
- 14:18you can wait for 1 hour right you can
- 14:20wait for half an hour if you're planning
- 14:22for long journey so you can wait you
- 14:24have fall taxi person and then he took
- 14:2630 minutes extra then you took maybe 15
- 14:2920 minutes extra to board on taxi and
- 14:31all those things right so that in that
- 14:33way it is not that kind of Emergency
- 14:35Services but implied demand uncertainty
- 14:38when you are promising you are actually
- 14:41uh referring to that portion of the
- 14:43demand which is you know very very
- 14:46uncertain and kind of emergency services
- 14:49so if talking about that order frequency
- 14:52is also not sure lead time is very less
- 14:55quickly you need to respond fire
- 14:57Services right so so that people will
- 15:00get the minimum time right to deliver uh
- 15:04to you know uh provide the fire services
- 15:07and then Services level also expected
- 15:09are you know in terms of services level
- 15:12different varied Services level are
- 15:14expected from the customer so this is
- 15:16very important in terms of implied
- 15:18demand uncertainty so uh talking about
- 15:22emergency orders and long lead time so
- 15:24this if long lead time is there we'll
- 15:26talk about demand uncertainty
- 15:32if your emergency orders are there we'll
- 15:35talk about your this implied demand
- 15:37uncertainty so this is the basic
- 15:39difference because we have very short
- 15:42time to respond to that query to respond
- 15:44to that you know the demand coming from
- 15:47the market right but in case of the
- 15:49other supply chain where we have long
- 15:51lead time still we can take some time to
- 15:53respond like uh if you are placing order
- 15:56with the zomato right even they are
- 15:58promising fast delivery but they have 30
- 16:0045 minutes 1 hour sometimes right they
- 16:02can delay those Services bad weather
- 16:05condition they can reflect and then they
- 16:07can ask the customer to wait for maybe
- 16:08little longer hardly matters but in case
- 16:11of emergency services disaster
- 16:13management supply chain you have to be
- 16:16very quick uh to provide those emergency
- 16:18services so impact of services level as
- 16:21the services level will increase implied
- 16:24demand uncertainty will replicate in the
- 16:26same way will increase like anything so
- 16:28so that also you need to see if you are
- 16:31providing the services through different
- 16:33channels right so again the implied
- 16:35demand certainty will increase because
- 16:38now it's not only you need to cater to
- 16:40the demand coming from one channel if
- 16:42you're selling tickets if you're airline
- 16:45industry selling ticket from your
- 16:46through your maybe your own website
- 16:48through make my trip through go through
- 16:50exigo through IRCTC all those different
- 16:54channels are there so in that way imply
- 16:56demand uncertainty will be higher so
- 16:59let's talk about the supply uncertainty
- 17:02already we introduced a little bit about
- 17:04how it can be
- 17:06unpredictable uh during your
- 17:09uh when we are interacting with the
- 17:12suppliers right so what can be the
- 17:14factors capability of uh the supply
- 17:17chain and life cycle position very
- 17:19important when we are talking in terms
- 17:21of Supply uncertainty let's talk about
- 17:23the capability of the supply chain
- 17:25capability in Layon terms capability how
- 17:28cap your supply chain is to you know
- 17:31meet all the demand coming from the
- 17:33customer end whether it is variability
- 17:36is there in the demand whether quality
- 17:38level expected is different from
- 17:40different customers some are looking for
- 17:43superior quality some are looking for
- 17:45maybe the superior pricing policy some
- 17:48are looking for maybe variety so how
- 17:50your supply chain is capable enough to
- 17:53meet all those you know
- 17:56uh different kind of Demands coming from
- 17:59the customer with the so how you can
- 18:02meet that first is your production
- 18:04process second is your eeld quality e so
- 18:08how quickly your production process will
- 18:11respond to change in the market demand
- 18:14and how quickly you are shifting from
- 18:15model one to model two let's say now
- 18:18there is high demand for model two you
- 18:20will stop model one model 3 Model four
- 18:22and you will suddenly change over to the
- 18:25model two because there is more demand
- 18:27coming for that particular model right
- 18:28right then quality is how efficiently
- 18:32effectively you are converting the raw
- 18:34material into the finished one right and
- 18:37ensuring the final quality so once you
- 18:39will stabilize in that market
- 18:42standardize your production process your
- 18:44quality will improve automatically but
- 18:46if you are coming initially with you
- 18:48know new product design new process
- 18:50design then in that case it will take
- 18:52little time to standardize that process
- 18:55so that's why we always talk about in
- 18:57production operation management it is
- 18:59very very important to reach that
- 19:01standardization of the production
- 19:02process as early as possible so that the
- 19:06rejection Pro processor rejection can be
- 19:08reduced raw material rejection can be
- 19:11reduced in that terms life cycle life
- 19:15cycle position of the product see so
- 19:17life cycle everyone knows that this is
- 19:19the life cycle right where we are
- 19:21talking about the introduction stage we
- 19:23are talking about here the growth stage
- 19:25here we are talking about the maturity
- 19:28and then finally our product declines so
- 19:31just quickly I'll relate this life cycle
- 19:34position and how it is putting uncertain
- 19:36situation through the supply chain see
- 19:38this introduction stage if I'll
- 19:40characterize that means you are very
- 19:42very
- 19:43uncertain not only with demand but as
- 19:46well as your Supply right so because
- 19:49just now you introduced the new product
- 19:51you are not sure about the demand from
- 19:53which market demand will come and then
- 19:56because you are still standardizing in
- 19:58the process of standardizing your raw
- 20:01material components your process design
- 20:03so your supply is also not sure and you
- 20:06are also not sure how many vendors you
- 20:08need to develop whether that particular
- 20:10product will be success or failure so
- 20:13then you cannot suddenly go for multiple
- 20:15vendors right so in that way it is very
- 20:18uncertain so obviously in that case you
- 20:21have to be very responsive in your
- 20:23supply chain why I'm saying responsive
- 20:26when you'll go somewhere here you should
- 20:27be efficient cost efficient but when you
- 20:30are at the introduction stage you need
- 20:33to be responsive that means if demand is
- 20:36coming from anywhere you need to respond
- 20:39quickly right so that means cost will be
- 20:42little higher in terms of we are not
- 20:44sure about the demand in terms of we are
- 20:46not sure about the supplies that maximum
- 20:49inventory we are maintaining
- 20:50standardization is not done of the
- 20:52process so that means cost of production
- 20:55productivity will be low when
- 20:57productivity will be low that that means
- 20:58cost of production will be higher so
- 21:01that means the pricing will be little
- 21:03higher okay so because you need to
- 21:05recover the R&D cost as well so that you
- 21:08need to consider because as soon as you
- 21:10will get go into the growth stage other
- 21:13players will come into picture
- 21:14competition will be there in that case
- 21:16you need to lower down the cost you need
- 21:19to lower down the price as well right so
- 21:22till this point you need to ensure that
- 21:24you have recovered all the R&D cost
- 21:27including the profit margin as well that
- 21:29also you need to ensure right and once
- 21:31you will go into maturity stage now your
- 21:34processes are standardized demand is in
- 21:36that way saturated Supply is saturated
- 21:39you can forecast You can predict how
- 21:41much customer share is there if you're
- 21:43maintaining somewhere around 15 to 177%
- 21:45customer share so you you see
- 21:47fluctuation maybe 1 to 2% right so that
- 21:50much you are sure about the supply so in
- 21:52that way you can be efficient so when
- 21:54you are going to maturity stage you need
- 21:56to be efficient you need to be more cost
- 21:59efficient and quality also you need to
- 22:01promise imply demand uncertainty already
- 22:03I discussed if there is imply demand
- 22:06uncertainty so that will that effect
- 22:09will be replicated in the supply as well
- 22:11how many ambulances are required maybe
- 22:13at the same time then three calls are
- 22:15coming all cases are equally important
- 22:18so to whom you will address the first so
- 22:20that will pose extra you know challenge
- 22:23for this so how we can counter supply
- 22:26chain uncertainty first thing is we need
- 22:28to diversify the suppliers that means
- 22:30multiple suppliers different
- 22:32geographical location already in one
- 22:34session I discussed about uh single
- 22:37supplier m versus multiple supplier if
- 22:40anything goes wrong in that geographical
- 22:42location any disaster like Cloud
- 22:45bursting or flood is coming earthquake
- 22:47is there so that means your supply chain
- 22:49in interrupted right so then you need to
- 22:52locate different locations right
- 22:55sometime what is happening you are
- 22:56locating your supply uh your partner
- 23:00overseas as well when you are going
- 23:01overseas maybe some overseas is required
- 23:05maybe you are getting cheaper product uh
- 23:08with a lesser cost and then maybe
- 23:10quality is another one maybe technology
- 23:14is another one quality level is high
- 23:16technology is another Factor you are
- 23:18buying from the overseas player right so
- 23:21but this is long supply chain so but you
- 23:24can't replace all the suppliers with the
- 23:27overseas player what if that overseas
- 23:29supply chain interrupted right so one
- 23:32maybe one or two local vendors I will
- 23:34maintain who can ensure the smooth
- 23:36Supply during that time but when I'm
- 23:38sure about the supply and demand and
- 23:41that much Big Lot is required obviously
- 23:43I'll go over seas from where I can
- 23:45negotiate the cost quality and
- 23:48technology and performance all those
- 23:49things enhance visibility if you are you
- 23:53know real time data is provided by
- 23:55tracking your inventory by whatever
- 23:58action you are activity you are
- 24:00performing at different stages of that
- 24:02supply chain right then you can in that
- 24:04way reduce the uncertainty why
- 24:06uncertainty is there in the supply chain
- 24:09because we don't have the full
- 24:10information either we are dealing with
- 24:12the partial information wague
- 24:15information uncertain information right
- 24:18if that can be let's say how we are
- 24:20tracking right now is that this much
- 24:23demand is coming from the customer okay
- 24:2450 units let us place the order for 55
- 24:27units right then let us manufacture
- 24:29maybe 60 units let us place the order
- 24:31with the supplier for 70 units so this
- 24:33is how your demand is still 50 but you
- 24:36are placing order for 70 units how we
- 24:38can electronically we can change that so
- 24:40can so that that visibility can be
- 24:43maintained build flexibility so that we
- 24:46need to ensure while storing the
- 24:48inventory and agile manufacturing
- 24:51practices fostering collaboration so
- 24:53this aile manufacturing can only happen
- 24:55if I'm asking my supplier quickly Supply
- 24:58five units he's ready to supply five
- 25:00units now I need 50 units he's ready to
- 25:02supply 50 units now change over to
- 25:04Second model he's ready to change over
- 25:06to the second model so that you know
- 25:08collaboration with the supplier is
- 25:10required and that is only when you can
- 25:12strengthen the relationship with the
- 25:14stakeholders communication trust and
- 25:17collaboration it's not only the problem
- 25:19with the manufacturer the seller it's
- 25:21problem if something uncertain situation
- 25:24is there you need to deal with that
- 25:26uncertain situation throughout the
- 25:28network suppliers distributor your
- 25:31manufacturer Warehouse all those agent
- 25:34need to work in line right and then
- 25:36Implement risk management practices to
- 25:39manage risk first is you need to assess
- 25:42the risk then scenario planning maybe
- 25:44multiple Alternatives you will see what
- 25:46are the different scenarios if you'll go
- 25:48with root a what what can happen if
- 25:50you'll go with root b c d then what are
- 25:53the different you know uh Alternatives
- 25:56and what will be the different outcomes
- 25:57and then we will we can find out the
- 25:59chances of happening something right
- 26:01probability Theory right we can find out
- 26:03that so that invest in resilience how we
- 26:06need to invest more and more in to
- 26:08develop that robust infrastructure so
- 26:10that we can back uh come up with the
- 26:13backup inventory backup location backup
- 26:15manufacturing so that can be supported
- 26:18Monitor and adapt we need to monitor the
- 26:20supply chain performance regularly with
- 26:22the changing Dynamic that market
- 26:24scenario right and we need to tap the
- 26:27external factors as well which can come
- 26:29and play important role right already we
- 26:32talked about we can conclude this that
- 26:33improve visibility and communication
- 26:35throughout the supply chain and this
- 26:37will only happen when you are sharing
- 26:39the data information with all the
- 26:41stakeholders right so improved supply
- 26:44chain visibility will lead to agility so
- 26:47quickly you can respond to proactively
- 26:49you can respond to whatever uh
- 26:52uncertainty is coming risk is coming
- 26:54from the market so that you can tap
- 26:56quickly so just before proceeding
- 26:59further I'll show you one video where
- 27:01you can see how these intelligent Supply
- 27:03chains what are the expectations in
- 27:04terms of when we are talking about the
- 27:06intelligent Supply chains so here I have
- 27:08included some uh video links you guys
- 27:11can just quickly go through these videos
- 27:13so you can see the only way to deal with
- 27:17this kind of supply chain uncertainty is
- 27:19transparency and visibility throughout
- 27:21the supply chain so that quickly you can
- 27:23share the information with all the
- 27:25stakeholders and accordingly that quick
- 27:27action can be taken so just uncertainty
- 27:30versus risk risk is something that can
- 27:33be estimated if you are going this way
- 27:35you can be sure that maybe there is 15%
- 27:39risk if you are going to this way maybe
- 27:4125% risk if you're going to this way
- 27:43maybe 10% risk but if this risk is 25%
- 27:47maybe the returns are maybe uh 35% if
- 27:51risk is 15% maybe returns are only 20%
- 27:55so that way you can find out right so
- 27:57risk of you know adopting a particular
- 28:00action and then you can find uncertainty
- 28:02is something that uh the probability you
- 28:05cannot find out right this is clearly
- 28:08unced situation which can happen which
- 28:11cannot happen right so and these are
- 28:13some of the events like we talk we are
- 28:15talking about the disaster events right
- 28:17so who can predict that this is going to
- 28:19be the you know depth of that particular
- 28:21disaster still we can predict in that
- 28:23way that Cyclone is coming low pressure
- 28:25Zone and that all we have environment
- 28:28you know tracking parameters where we
- 28:30are predicting up to some extent right
- 28:32so but how much it it is going to uh
- 28:36interrupt your supply chain is all
- 28:38together another story right so talking
- 28:40about supply chain uncertainty and risk
- 28:43either we are dealing with the
- 28:44information uncertainty Logistics
- 28:46related customer related or environment
- 28:49related uncertainty and risk so
- 28:52Logistics related
- 28:53uncertainty simply means when you are
- 28:56delivering the product from one end to
- 28:57other end so anything can go so that
- 29:00means that will if anything is
- 29:03interrupting your physical flow of the
- 29:06goods within the supply chain so that
- 29:08means that can delay your delivery time
- 29:11transport Network management will be
- 29:13into picture storage issues will be
- 29:15there you will not be having enough
- 29:17inventory carrier Str flight
- 29:19Transportation operation all will be
- 29:21affected right if you are not having the
- 29:24exact information related to your
- 29:26Logistics right or any uncertainty is
- 29:29there with the logistics right and then
- 29:32uh uncertainty May uh these
- 29:34uncertainties may impact your efficiency
- 29:36and effectiveness of the overall
- 29:38Logistics process you are not sure about
- 29:41how how much you need to Warehouse how
- 29:43much you need to uh transport how much
- 29:45you need to go for the final delivery so
- 29:48those kind of things you are not sure
- 29:50right so uncertainties are on that side
- 29:53information uncertainty this is a kind
- 29:55of uncertainty because this will lead
- 29:58lead to all other uncertainty if any
- 30:00lack is there in the information
- 30:02delivery that means your whole network
- 30:04is Disturbed right if you are not
- 30:06getting proper uh demand function right
- 30:10how it is going to behave for the next
- 30:1215 days how you will plan your
- 30:14manufacturing cycle how you'll plan your
- 30:16procurement cycle how much inventory you
- 30:18will store in the storage house right so
- 30:20that information accuracy availability
- 30:24and timely processing is very much
- 30:26required these are some of the features
- 30:28when we are talking about the
- 30:29information uncertainty customer related
- 30:32uncertainty is always there how many
- 30:35customers are visiting your retail
- 30:37outlet what is the footfall how many are
- 30:39converted maybe somewhere you can say
- 30:41maybe on an average maybe 50% or 60% you
- 30:45are converting but then this is
- 30:47something consumer behavior is very very
- 30:49typical to predict reputation risk if
- 30:53negative you know brand image is
- 30:55associated or some negative experiences
- 30:58are there so then also you need to tap
- 31:00that right or customers is having that
- 31:03uh reputation right so receivable risk
- 31:06if you are giving something on credit so
- 31:08whether you are going to receive that or
- 31:10not that is also a kind of risk then
- 31:12forecasting errors demand delays to
- 31:14customer those all can come from the
- 31:17customer end right because C sometimes
- 31:20customer are just roaming around the
- 31:21market and buying nothing sometime they
- 31:23are not coming with the mind that they
- 31:25will buy something and buy so many stuff
- 31:28in the end right so that those things
- 31:30are very unpredictable environment
- 31:33uncertainty in terms of all the
- 31:35dimension political economic social
- 31:38technological environmental Global
- 31:40factors whatever there right any Global
- 31:42event Russia Ukraine bar suddenly your
- 31:45crude oil prices are going up Suddenly
- 31:47Transportation industry is hit badly the
- 31:49cost of you know shipping the product
- 31:52will go like anything or any other
- 31:54product coming from that reason will
- 31:56affect adversely any any Global event
- 31:59happens so and then political if there
- 32:02is change over so you can see how the
- 32:04market will react right so those all
- 32:07Market sentiments are uh you know
- 32:09attached with the if there is change in
- 32:11the government right how we can mitigate
- 32:13these supply chain uncertainty some of
- 32:15the measures we can take right regular
- 32:19Plan Generation planning is something is
- 32:22not permanent right if you are looking
- 32:25for this this is permanent plan that
- 32:27cannot happen so you need to generate
- 32:30frequent plan maybe today whatever I'm
- 32:32planning tomorrow it may go obsolete
- 32:34right so maybe some other factors which
- 32:37we you know yesterday we did not uh
- 32:40considered and today are very very
- 32:42important right so in that way you need
- 32:45to go with very frequent plans you need
- 32:49to evaluate again the plans with the
- 32:51changing Market scenario and then when
- 32:54you are saying that that means that if
- 32:56you know uh you are still working with
- 32:59the manual kind of planning so it will
- 33:01not work right so automatically you need
- 33:04to you know automate your warehouses
- 33:06inventory your stock your manufacturing
- 33:08so that immediately information can be
- 33:10shared and if that is happening you can
- 33:12reduce the inventory cost by 37% because
- 33:16continuously you are coming up with the
- 33:19uh changing environment you are uh
- 33:21modeling in your uh equation right
- 33:25consistency in planning now see if today
- 33:28I'm saying I'm a responsive supply chain
- 33:31and something goes wrong in the
- 33:32environment and then I'm so now I'm
- 33:34saying that I want to compete on cost
- 33:36how it can happen if Rolex suddenly
- 33:39start advertising the cheaper product
- 33:41watches they are providing who will
- 33:42believe in that and then then then the
- 33:45first thing will come in our mind those
- 33:47who are bearing the Rolex and then
- 33:50whether they are compr obviously they
- 33:51will be compromising with the quality
- 33:53that's why they are reducing so that is
- 33:55something that consistency planning
- 33:58should go throughout the supply chain
- 34:00right so that standardization today you
- 34:02are responsive tomorrow you should be
- 34:04responsive that is the main thread you
- 34:07know uh connecting all the stakeholders
- 34:10so integration of additional data source
- 34:12it's not only one channel through your
- 34:14marketing channel or distribution or
- 34:15sale you are getting the data how you
- 34:17can track the pattern through different
- 34:19social media websites right that is
- 34:21another source how customers are uh you
- 34:25know rating those products on different
- 34:27websites those also can be a source of
- 34:29for your you know renovating the product
- 34:31supplying the product to the market so
- 34:33that you need to align your resources
- 34:36with the demand whatever it is coming
- 34:38and accordingly you need to change your
- 34:40production plans as well enhanced
- 34:43visibility across the supply chain is
- 34:46again now bull whip effect so this I was
- 34:49talking about like let's say this is how
- 34:52the information gets implified over the
- 34:55stages here the customer is placing
- 34:57order for 50 products with the
- 35:01retailer retailer is placing another
- 35:04maybe with keeping in mind maybe there
- 35:07may be uh you know increase in the uh
- 35:11demand so he is placing order 75 with
- 35:14the uh you know uh manufacturer
- 35:16manufacturer then again manufacturer is
- 35:20there and then your raw material
- 35:22supplier is there so raw material
- 35:25manufacturer is placing for safer side
- 35:27maybe 110 products components so this is
- 35:30see how this information gets implified
- 35:33over multiple stages how you can reduce
- 35:36that with maybe electronic data inter uh
- 35:38interchange is there so quickly you can
- 35:41share the exact information if 50 is
- 35:43there you need to acquire the material
- 35:45as per 50 why to keep that extra you
- 35:48know more than double inventory okay so
- 35:51that can only happen when you are having
- 35:54holistic View and performance tracking
- 35:56kpis where you have the not only kpis
- 36:00for one manufacturer or distributor or
- 36:02where you warehousing right you should
- 36:05have uh keep kpis aligned with all the
- 36:08stakeholders and one holistic approach
- 36:11system approach should be adopted for
- 36:13this so talking about the last concept
- 36:16related to this is supply chain macro
- 36:19processes we'll quickly
- 36:21see see whatever we are doing with the
- 36:24supplier known as supplier relationship
- 36:26management internal supply chain from
- 36:29raw material to finished goods here raw
- 36:32material is coming whatever we are doing
- 36:34within our manufacturing unit is
- 36:36internal supply chain management and how
- 36:38we are managing with the customer is
- 36:40customer relationship management right
- 36:43so what is happening with the supplier
- 36:45we are sourcing the supplier we are
- 36:47negotiating them on the quantity quality
- 36:49price right and then we are buying that
- 36:51buying also not only single lot we'll
- 36:54see in one month how many Lots we'll buy
- 36:56what will be the quantity in each load
- 36:58and then throughout the year how many
- 37:00Lots we are going to buy so in that way
- 37:02when you are saying that these are our
- 37:04suppliers you are sharing your recipe
- 37:06with the suppliers only then they will
- 37:08manufacture the components for you right
- 37:10so design collaboration is there and
- 37:13obviously Supply is there because you
- 37:14are getting the supply once you'll get
- 37:16the supply within uh your manufacturing
- 37:19unit how you'll convert that raw
- 37:21material into finished one you will
- 37:23store your raw material then strategic
- 37:25planning will be there maybe you have
- 37:27have three different production lines
- 37:29right one production line A and B model
- 37:32you are running second production line c
- 37:34d e and then maybe so many other
- 37:37different models you are running on the
- 37:38third production line so strategic
- 37:41planning demand planning will come into
- 37:43picture how many units of D today will
- 37:45manufacture how many units of B today
- 37:47will manufacture so when we'll shift
- 37:49from A to B how quickly will shift that
- 37:52so internal planning how we are going to
- 37:54fulfill the order so all Supply order
- 37:57you need to match with the internal
- 37:59supply chain management we discussed
- 38:02about the first three main streams of
- 38:04supply chain here you can say the first
- 38:06stream this is the second stream this is
- 38:09the third stream which is interacting
- 38:10with the final customer now you need to
- 38:13Market first you need to identify the
- 38:16demand the expectation from the customer
- 38:18only then you can you know go for
- 38:20Designing of the product designing of
- 38:22the process how you will convert raw
- 38:24material into finished one then pricing
- 38:26how much cust customer is willing to pay
- 38:28is there really that problem is really
- 38:31that important for the customer that he
- 38:33is ready to pay this much right then you
- 38:35will sell and once you will sell you
- 38:37will provide after salale Services right
- 38:39you will installation related Services
- 38:41any returns are happening or any damages
- 38:44are happening or maybe you are providing
- 38:46the you know spare parts to maintain the
- 38:49product maybe over 20 years right okay
- 38:52so these are some of the things which
- 38:53are related to customer relationship
- 38:55management right so these three macro
- 38:58processes within the supply chain we can
- 39:00see and whenever there is any
- 39:02uncertainty among any of this maybe we
- 39:06figured the market demand in a wrong way
- 39:09we'll plan strategic planning will be in
- 39:11wrong way and we'll Source the wrong
- 39:13component right so we need to align all
- 39:17these M macro processes so that we can
- 39:20maintain the smooth supply of all these
- 39:22materials already we discussed in detail
- 39:25right so uncertain
- 39:28basically coming from these four sources
- 39:32okay these four sources you need to tap
- 39:34and need to maintain the but still that
- 39:37cannot be 100% uh accurate information
- 39:40but still you can somewhere you can go
- 39:42for that and uh uh how you can mitigate
- 39:46that uh uncertainty you need to
- 39:48collaborate with the suppliers close
- 39:50relationship you need to enhance the
- 39:52visibility and relationship we have seen
- 39:54that video that throughout that Supply
- 39:57ch if visibility is there you can track
- 39:59the operations right and your supply
- 40:01chain should be flexible asile quickly
- 40:03you are responding and for you are
- 40:05responding for anything right you ask me
- 40:07any product I'll provide you any product
- 40:10right and then you need to continuously
- 40:12monitor your kis your risk and then you
- 40:15need to develop the resilient supply
- 40:17chain if anything goes wrong even then
- 40:19your supply chain is standing there
- 40:21right so that's all these are some of
- 40:23the
- 40:25references so thank you very very much
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