Lecture 22 : SC Operations: Manufacturing versus Service SC — Transcript
Full transcript
- 0:01[Music]
- 0:22[Music]
- 0:25so hello dear participants welcome back
- 0:27to nptl online course on Logistics and
- 0:29supply chain management so uh as we
- 0:32started discussing on the basic
- 0:34fundamentals of Supply Chain management
- 0:36and we also discussed about how this
- 0:39Supply Chain management uh is different
- 0:42from the logistics management and where
- 0:45the logistics functions are required and
- 0:47very much part of your Supply Chain
- 0:49management so today we'll uh go through
- 0:53again uh with the Supply Chain
- 0:54management and uh because uh if we'll uh
- 0:58divide this uh over overall industry
- 1:00into two parameters one is as providing
- 1:03the product physical products and
- 1:05another one is as based on providing the
- 1:07services so we'll see uh what are the
- 1:10implications uh how it will change the
- 1:13scenario when we are talking about the
- 1:14overall Supply Chain management as far
- 1:17as your Product Industry is concerned or
- 1:19your services industry is concerned so
- 1:22we'll start discussion today on supply
- 1:25chain operations what are the different
- 1:27concepts under that and then we'll see
- 1:30how this uh Supply Chain management is
- 1:32different for Product Industry and for
- 1:34services industry and what are those
- 1:36common points which are you know
- 1:38relevant for both these kind of
- 1:40Industries right and we'll take some
- 1:43examples also from each of the industry
- 1:45I'll show you one small video where you
- 1:47can see how this Services industry is
- 1:50different from the manufacturing
- 1:52industry and when uh in the towards the
- 1:55end of this uh session I have included
- 1:57one case study uh of
- 2:00where they are providing you you know
- 2:03the product as well as the services
- 2:06right so we'll see that case study so
- 2:09starting with just I'll introduce you
- 2:11what are the supply chain operations so
- 2:15uh if you'll go through different
- 2:17definitions many are saying that
- 2:19researchers admissions experts they are
- 2:21saying as supply chain is part of your
- 2:24operation management and many are saying
- 2:26that operation management is part of
- 2:28Supply Chain management but but my
- 2:30personal view is that under your
- 2:32complete supply chain there are many sub
- 2:34functional where your operation
- 2:36management is working right so with that
- 2:39context maybe this the very first slide
- 2:42will you know make more sense in that
- 2:44way if I'm talking about let's say uh
- 2:47you're generating the raw material that
- 2:50is one functional area how you are
- 2:52generating the raw material then if I'm
- 2:54talking about Transportation
- 2:56Transportation operation is one other
- 2:58area under complete Supply management
- 3:00then I'm talking about converting the
- 3:02raw material into finished one again
- 3:04operational area we are uh looking into
- 3:07distribution again distribution
- 3:09operation how we are managing the
- 3:10distribution how we are managing the
- 3:13warehousing operations right where we
- 3:15are keeping the stock we are rotating
- 3:17the stock we are managing the inventory
- 3:19on the shelves and then retail
- 3:21operations right so how we are providing
- 3:23that so if you'll go through all these
- 3:25subf functional areas under complete
- 3:28supply chain you can see that this makes
- 3:30more sense that operation management is
- 3:32part of your Supply Chain management but
- 3:34whatever it is right because many
- 3:36different definitions are there but
- 3:38we'll talk about what are the components
- 3:40right so if we'll talk about supply
- 3:42chain operation first is your supplier
- 3:45sourcing now sourcing is for the Tim
- 3:49being sourcing is different from the
- 3:51purchasing when we are saying that
- 3:53sourcing that means we are setting up
- 3:55the supply chain we are looking the
- 3:57stakeholders we are looking for those
- 4:00long-term stakeholders which will be
- 4:02part of our supply chain once your
- 4:04long-term uh that relationship is
- 4:07established then your regular supply of
- 4:09the raw material can be ured through
- 4:12your repetitive purchase orders right so
- 4:14that is purchasing talk about supplier
- 4:17purchaser collaboration it's again very
- 4:20important because now this is another
- 4:22functional area under your Supply Chain
- 4:24management if we talk about these are
- 4:27the raw material suppliers very basic
- 4:29definition we we have been considering
- 4:30from the very first lecture so this is
- 4:33how we draw our supply chain and through
- 4:37your this we are reaching to your end
- 4:40customers and obviously in between we
- 4:42have the long distribution
- 4:45chain right so if we talking about
- 4:48supplier purchaser collaboration here it
- 4:51is very important because if as long as
- 4:54you are running the same product or
- 4:56model you need same type of components
- 4:58you you have been sourcing purchasing
- 5:00from the same supplier but then you are
- 5:04renovating your product with the market
- 5:06fluctuations considering all the
- 5:08dynamism in the market and then you are
- 5:10coming up with new design so then again
- 5:12that supplier you have to collaborate
- 5:14that take that supplier in confidence
- 5:17that now you need to generate the new
- 5:19type of raow material maybe the design
- 5:22are changed maybe the parameters are
- 5:24changed maybe your uh the uh raw
- 5:27material component which you were using
- 5:30maybe you need to change the raw
- 5:31material as well earlier you were using
- 5:34copper now aluminium or some other metal
- 5:37if you are using in that if you are in
- 5:39that type of Industry right supplier
- 5:41Information Management this is important
- 5:44as far as your order management is
- 5:46concerned because based on this how many
- 5:50different suppliers you have let's say
- 5:52S1 S2 S3 how many orders particular
- 5:56supplier is supplying what is the so
- 5:59that information you need to uh always
- 6:02you need to process first information is
- 6:05required what is the pricing of that
- 6:07supplier second it what is the quality
- 6:10of that supplier third maybe what is the
- 6:13uh durability of the material he is
- 6:15providing right fourth maybe what is the
- 6:19um how frequently he is making the
- 6:24deliveries how responsive he is if you
- 6:27are changing something how he is
- 6:30changing at his end because your any
- 6:32change in the product will only be
- 6:35insured when your supplier will provide
- 6:37you the you know new material okay so
- 6:40then again purchase order management
- 6:42this is another functional area where we
- 6:44are doing the operations we are
- 6:46recording the order
- 6:49first we are processing the order in
- 6:52terms of locating where the product is
- 6:55Inventory management all those things
- 6:56will come then we will pack the order
- 6:59and we will ship the order and then in
- 7:02the final the final distribution of that
- 7:05order in terms of last mild delivery
- 7:09will happen so this is you know again
- 7:11operational area we can talk about
- 7:14Inventory management again functional
- 7:17area of Supply Chain management but
- 7:18within that inventory operations are
- 7:20there how you are keeping the inventory
- 7:22of your raw material how you are keeping
- 7:24the inventory of your semi-finished
- 7:26goods how you are keeping the inventory
- 7:28of finished goods not only that how you
- 7:30are keeping the inventory of your
- 7:32rejected material then rejected maybe
- 7:35your during process you rejected during
- 7:39Zero Hour rejection we discussed about
- 7:41that right or sometimes if the pro
- 7:44rejection is coming from the market as
- 7:46Market complete in terms of warranty
- 7:49warranty period right so that how you
- 7:51are managing the inventory how again you
- 7:54are you know uh reselling the product or
- 7:57refurbishing the product or recycling
- 7:59the the product right so those all
- 8:00operations will come under Inventory
- 8:02management then warehouse and
- 8:04transportation management transportation
- 8:06management is another functional area in
- 8:08between where you are you know storing
- 8:10the product as temporary location or you
- 8:12are doing cross docking we discussed
- 8:14about that different Warehouse
- 8:15operations right so those will be part
- 8:17of your uh Warehouse operations and
- 8:20transportation operation supply chain
- 8:23planning supply chain planning uh again
- 8:25we discussed at three level in the very
- 8:27first introductory lecture of supply
- 8:29chain management so supply chain
- 8:31planning we can divide again as per the
- 8:33level of the management let's say uh top
- 8:35level management or middle level
- 8:37management or lower level management so
- 8:40we have seen that top level management
- 8:42is uh directly interested in you know uh
- 8:46taking those strategic decisions where
- 8:48we will set up the uh facilities
- 8:50facilities in term of your uh maybe
- 8:52production facilities maybe warehousing
- 8:54facilities right what type of product or
- 8:57Services you are going to offer in the
- 8:58market these are long-term decision
- 9:00medium-term decisions means where the
- 9:02middle level management is involved
- 9:05right then you are you know the time
- 9:06orison in that way maybe up to one year
- 9:08or two year so how you will keep your
- 9:11inventory how you'll go for
- 9:12subcontracting these are the decisions
- 9:14which we discussed under your uh
- 9:17medium-term decision making process and
- 9:19then lower level how we are dealing the
- 9:21day routine uh you know purchase orders
- 9:24how we are recording the orders how we
- 9:25are supplying the orders how we are you
- 9:27know man managing those uh orders coming
- 9:30either in uh few quantity or number of
- 9:33quantity and then shipping is another
- 9:35operation where we have you know if you
- 9:38have also so many shipping partners are
- 9:40there shipping agents are there they are
- 9:42taking from your one Distribution Hub to
- 9:44maybe other Distribution Hub near to the
- 9:46customer and then the last mile delivery
- 9:49is also being done through those
- 9:51shipping Partners so this is all about
- 9:54your supply chain operations where we
- 9:56have seen different operational area
- 9:58under the same supply chain so operation
- 10:00Management in supply chain we can see
- 10:03while producing and distributing goods
- 10:05and services so whatever activities you
- 10:07are doing in between either you are
- 10:09going for sourcing purchasing and then
- 10:12raw material converting the finished one
- 10:14inventories you are managing warehousing
- 10:16operation all those activity final
- 10:18distribution and then in a effective and
- 10:21efficient way you are reaching with your
- 10:23product or services to the End customer
- 10:26so these all are operational areas so if
- 10:28we'll talk about the main function of
- 10:30operation management obviously planning
- 10:32is the first one planning of how you
- 10:35will you know ensure the smooth flow of
- 10:38resources that will only happen when you
- 10:40will channelize your inventory in that
- 10:42way okay schuling so when you will
- 10:46produce how much you will produce right
- 10:49so that I I talked about the operation
- 10:51management concept where we are
- 10:53discussing about what type of product or
- 10:56Services you are going to produce where
- 10:58you are going to produce inhouse or
- 11:00Outsource then how much you are going to
- 11:02produce when you are going to produce in
- 11:05what order you are going to produce
- 11:06order means if you are having different
- 11:08products right under one category let's
- 11:10say maruti Suzuki is coming with grand
- 11:13bitara so Grand bitara now so many
- 11:16different models are there so in petrol
- 11:18maybe the base version is there the
- 11:19middle version is there then top version
- 11:21is there right then maybe same are for
- 11:24the diesel variants also same are for
- 11:26the maybe the hybrid version also same
- 11:28for C NG so then in different colors
- 11:31right and different engine capacities
- 11:33are also sometimes coming right so that
- 11:35means the this is the total overall
- 11:38product basket so so then you need to
- 11:40schedule when you are going to produce
- 11:42how much of that particular order middle
- 11:45level petrol variant how many units you
- 11:47need to produce today depending upon
- 11:50again the information you are getting
- 11:52from your retail chain then you will
- 11:55process your inventory control again
- 11:58monitoring the progress and making the
- 12:00changes so for any Control process first
- 12:04you need to set up the standards right
- 12:07for setting up the standards you need to
- 12:09identify the key performance indicators
- 12:12right when you will set up the key kpis
- 12:15then you'll see what is the Benchmark in
- 12:17that industry right we discussed about
- 12:19these kpis and then you can say that we
- 12:23this this is the industry standard maybe
- 12:25you are right right now you are here so
- 12:27this much Gap you need to cover
- 12:29so let's say plan phase wise in the
- 12:32first phase we'll cover this much in the
- 12:34second phase we'll try this much third
- 12:36phase we'll go for this much right so
- 12:38this is how you will ensure the
- 12:40controlling and in Improvement so that
- 12:42you can uh be more eff efficient and
- 12:46effective uh as per your uh the
- 12:48competition is concerned in the industry
- 12:51the significance of supply chain in
- 12:53operation management now let us uh look
- 12:57this same concept in different way where
- 13:00uh the you know the the other team is
- 13:03saying that where the supply chain is
- 13:05part of operation management now see if
- 13:07I'm saying that at manufacturing
- 13:09facility we are converting the raw
- 13:12material into finished one right so this
- 13:14is your manufacturing facility we are
- 13:17getting the raw material and we are
- 13:19getting the finished goods out of this
- 13:21right so here what we are doing we are
- 13:23doing some assembly process we are
- 13:24treating that those you know uh raw
- 13:27material components we are fixing them
- 13:28assembly
- 13:29is being done so then we are ensuring
- 13:31the final good so this will only happen
- 13:34when you can ensure the smooth supply of
- 13:37the raw material through your supply
- 13:39chain this is the role of supply chain
- 13:41for any operation management even if we
- 13:44are talking about your suppliers maybe
- 13:46those suppliers are getting supplies
- 13:48from other suppliers right so within
- 13:51their uh manufacturing facility how they
- 13:54are converting their supplies into the
- 13:57finished one which are going to their
- 13:59finished product is going to this
- 14:01manufacture as raw material right so
- 14:05when we are talking about supply chain
- 14:07in operation management obviously we
- 14:08need to tap all these stakeholders
- 14:10suppliers manufacturer Distributors and
- 14:13retailer so that that smooth chain can
- 14:16be ensured smooth chain means we need to
- 14:18ensure the smooth flow of the resources
- 14:21right and then uh you need to focus uh
- 14:25as Supply Chain management which if
- 14:27we'll consider it right now we are
- 14:29considering it as subset of operation
- 14:31management right so then we'll say how
- 14:33efficiently we can ensure the either the
- 14:36material flow through that supply chain
- 14:38or the information flow forward or
- 14:40reverse or the finance flow forward or
- 14:42reverse right so if we'll see impact on
- 14:45operations if our supply chains are
- 14:47efficient so then we can improve
- 14:50efficient in terms of delivering the
- 14:52quality of the product they are taking
- 14:54from one end and then you know
- 14:56Distributing to the other end in that
- 14:58process process our supply chain should
- 15:01not deteriorate the quality of the
- 15:03product this is one way you can do that
- 15:05another way how they can minimize the
- 15:07waste during that complete supply chain
- 15:09they are not maintaining higher
- 15:11inventory just to you know be on the
- 15:14safe level so that stock out should not
- 15:16be there but then they are keeping so
- 15:18much excess inventory then also that
- 15:21then in that way they are adding extra
- 15:23cost how you can be cost efficient in
- 15:25that way how quickly you can respond to
- 15:27your demand from the customer if
- 15:29customer is you know looking for some
- 15:31other preferences other specification
- 15:34how quickly your supply chain is
- 15:36recording that information and is being
- 15:38supplied to your R&D team where R&D team
- 15:41will work on that in that operation
- 15:44management under operation management
- 15:45and we'll come up with new prototype
- 15:47right and then we will Source the
- 15:50supplies as per the new prototype right
- 15:53after testing and everything so this is
- 15:55how we can see the role of Supply Chain
- 15:57management in your operation management
- 15:59so let us now talk about the product
- 16:01versus Supply Services Supply Chain if
- 16:04we'll talk about the basic differences
- 16:07between the product and uh your uh
- 16:09services so product is tangible services
- 16:12are intangible so that means that
- 16:14concept of you know uh when you are
- 16:17physically touching the product feeling
- 16:19the product and then you are taking that
- 16:21concept is not there as for as you are
- 16:23talking about the services industry
- 16:25right but there are Industries who are
- 16:27making their presence right they want as
- 16:30customer they want us to feel their
- 16:32presence as tensible so they are trying
- 16:34to give some tensible experience through
- 16:37that your services only if you are
- 16:40talking about you you're going to any
- 16:42hotel right you are staying there let's
- 16:44say so when you are staying there in
- 16:46terms of you are getting the services
- 16:47only but in terms of tangible experience
- 16:50what extra you are getting right so
- 16:52those those extra uh experience like
- 16:55maybe uh how they have decorated the
- 16:58room maybe how they are providing the
- 17:00other amenities right your swimming pool
- 17:02spa or gym facilities so those kind of
- 17:04experiences they are just adding to
- 17:07perishability so perishability means
- 17:09product today produce you can uh consume
- 17:13that product later on but services are
- 17:15perishable in nature if you are
- 17:17producing means that cannot happen that
- 17:20you are producing right now and you will
- 17:21deliver later on that Concept
- 17:24heterogenity in Services industry it is
- 17:27completely heterogeneous right right
- 17:29product is once standardized we are
- 17:31always targeting to reach at
- 17:33standardization position so that we can
- 17:35standardize the whole production process
- 17:37and the overall cost can be minimized
- 17:39but in case of services this is not
- 17:42possible so if any uh B shop you are
- 17:45visiting from maybe morning to evening
- 17:48500 customers are visiting the haircut
- 17:50for all 500 will be in some or other way
- 17:52will be different right because there is
- 17:55continuous involvement of the customer
- 17:57customer participation is very very
- 17:59important and this the generation of the
- 18:03services the production of the services
- 18:04will only happen when customer arrives
- 18:07at your location right before that
- 18:10nothing can happen but in Product
- 18:11Industry there is no as such role when
- 18:14you are producing the product customer
- 18:16is not visiting the your uh uh your
- 18:19manufacturing facility inseparability so
- 18:23production and uh final delivery cannot
- 18:26be separated in case of your industry
- 18:29but Product Industry production is
- 18:31happening somewhere in let's say in uh
- 18:34Delhi and the product is being consumed
- 18:36here in Kolkata right so that that way
- 18:39it can be separated so these are some of
- 18:41the basic points when we'll talk about
- 18:43product and services industry and will
- 18:45be very very important as far as the
- 18:47implications of this these are concerned
- 18:49so uh just before going further I'll
- 18:52show you one video quick video where you
- 18:54can see how these production uh selling
- 18:57products and you know supplying products
- 19:00through the same supply chain and
- 19:01supplying Services through the same
- 19:03supply chain how can it can be different
- 19:06and what are the different challenges so
- 19:08here I have included some uh video links
- 19:11you guys can just quickly go through
- 19:13these videos okay so now let's uh after
- 19:17just you had a look on this video and
- 19:19you can see and you can somewhere relate
- 19:21now these concepts of what I was talking
- 19:23about related to product supply chain
- 19:26and services supply chain and how it is
- 19:28is you know making a big difference when
- 19:30we are handling all those operations
- 19:31within that supply chain so quickly
- 19:33going through manufacturing supply chain
- 19:35already we have discussed a lot on you
- 19:38know uh Distributing your raw materials
- 19:41processing your raw material in in
- 19:43transit you are storing in the
- 19:45warehouses storage centers and
- 19:47distributing uh the uh final product
- 19:50through your end mile delivery right to
- 19:52the End customer so then it is ensured
- 19:55through production assembly packaging
- 19:57and distribution these are some of the
- 19:58activities when we are talking about
- 20:00manufacturing supply chain product
- 20:02supply chain and when we are saying this
- 20:04because we are highly standardized in
- 20:06providing the product as long as you are
- 20:08buying a particular product let's say
- 20:10this marker pen so then this is
- 20:12standardized right so when it is
- 20:14standardized you are not doing anything
- 20:16means variability in the production
- 20:18process is not supposed to be right so
- 20:21you you are supposed to be more
- 20:23efficient effective in terms of quality
- 20:25minimum rejection you should produce and
- 20:27then the Prof margins can be ensured so
- 20:31this you can see main supplier is one
- 20:34stakeholder going to manufacturer and
- 20:36then we are doing all the quality checks
- 20:38if it is not okay we are segregating the
- 20:40material whatever is okay we are finally
- 20:43shipping the material to the retailer if
- 20:45all the items are okay directly shipped
- 20:47to the retailer if something is coming
- 20:49back in terms of rejection then it is
- 20:51going back to the manufacturer or for
- 20:53maybe they will again remanufacture so
- 20:57different models we have discussed about
- 20:59but the basic thing here is you have
- 21:01suppliers manufacturers retailers and
- 21:04customer is finally taking the product
- 21:06from your retail outlet right so this is
- 21:09one way of looking into your
- 21:11manufacturing oriented supply chain
- 21:13model let's talk about the services
- 21:15supply chain where there is no
- 21:17tangibility of things right and we are
- 21:20just delivering the experience to the
- 21:22customers in terms of services right so
- 21:24talking about different uh Services
- 21:26industry Healthcare Services indust
- 21:28indry or lawyer giving the uh you know
- 21:32uh the legal advice to you is another
- 21:34service industry you are going to you
- 21:36know prop property dealer they're giving
- 21:38you all those kind of services giving
- 21:40you you know Maps giving you the
- 21:42location of the property documentation
- 21:44all those things again kind of services
- 21:46industry transportation if you are
- 21:48flying through uh air from one end to
- 21:50other end you are not getting any you
- 21:52know physical product right so yeah that
- 21:54is there that this Services industry is
- 21:56also supported by uh your Product
- 21:59Industry because no as such that pure
- 22:02Services industry can exist some way
- 22:04while delivering the services we are
- 22:06using product if taking the example if
- 22:08you're flying from Kolkata to Delhi on
- 22:10the way maybe you are consuming
- 22:12something in terms of short meal or
- 22:14bages or anything you are taking right
- 22:17so that also is adding to your
- 22:19experience of getting the services so if
- 22:21maybe you enjoyed that meal so whether
- 22:25while you were rating your uh you know
- 22:28the service partner you will keep that
- 22:30in mind which product you consumed right
- 22:33and then you are evaluating the uh
- 22:35player for their services right but
- 22:37actually you consume the product right
- 22:39but if you are going to restaurant then
- 22:41again you are getting the services you
- 22:43are consuming the services as well as
- 22:45the product in terms of meal right so
- 22:48these are some of the things but yes if
- 22:50you're taking only legal advice right so
- 22:53uh then if you're going visiting to
- 22:55lawyer then you are taking only legal
- 22:57advice can be we can keep on the extreme
- 22:59end of your uh where we can say the pure
- 23:02Services industry but then again uh they
- 23:04are also using many product in terms of
- 23:06you know providing you they are using
- 23:08all the law books they are using all the
- 23:10law records and then preparing those
- 23:12documents they are handling over those
- 23:14documents to you or those things are
- 23:17there right so uh the basic Point here
- 23:21is whenever we are talking about the
- 23:23services supply chain there has to be
- 23:26you know one platform where we are in
- 23:28integrating customers and the service
- 23:30provider at one stage both are part of
- 23:32your that supply chain right so you can
- 23:35see this service supply chain where we
- 23:38uh as as suppliers you are getting
- 23:40demand from the customer right and then
- 23:43information is being shared because this
- 23:45is very kind of customized industry so
- 23:48every order is different right so
- 23:51accordingly you are preparing uh your uh
- 23:54let's talk about the barber shop so we
- 23:56visited Barber Shop let's say for for
- 24:00haircut right so during that haircut
- 24:03let's say additional Services you are
- 24:05using or that can be one information for
- 24:08the supplier let's say you are using one
- 24:10particular shampoo so then that product
- 24:13needs to be insured you are using during
- 24:16head massage you are using some while
- 24:18that product you need to ensure you are
- 24:21using head massager that machine you
- 24:23need to ensure through your product
- 24:25supply chain so that is what I'm saying
- 24:27that service industry are also supported
- 24:29by your product industry but as a
- 24:32customer when you are visiting that
- 24:34location Barber Shop are you carrying
- 24:36any product physically with you no you
- 24:38are not carrying anything what you are
- 24:39carrying with you is only the experience
- 24:42right how that that how long you spend
- 24:45with that uh service station right so
- 24:48that experience if even if you were
- 24:51waiting during the you know there was
- 24:53long queue and you were waiting in that
- 24:55show uh showroom or that shop right
- 24:58right so during that time uh what was
- 25:02your experience whether they were
- 25:03providing you any extra information or
- 25:05any extra amenities you enjoy during
- 25:08that stay right where you were waiting
- 25:10for getting the services you were
- 25:12waiting in the queue so that complete
- 25:14supply chain right so this information
- 25:16is directly coming from the customer
- 25:19right and then customer is actually part
- 25:22of this production process and
- 25:25production will start only once the
- 25:27customer is reach reaching at your door
- 25:29so at your shop so then only you will
- 25:32start delivering the services okay so in
- 25:36that way every service will be unique
- 25:38right so if you'll talk about Service
- 25:40Supply Chain so uh we we need to you
- 25:43know come up with some strategy where we
- 25:46need to you know balance competitive
- 25:47service requirement uh with cost and
- 25:50investment what whatever value
- 25:53proposition we have right core
- 25:55competencies we have in terms of that so
- 25:57how we can can provide that in more
- 25:59effective and efficient way so while
- 26:02talking about Services Supply Chain uh
- 26:04or any Supply product supply chain we
- 26:06have five different
- 26:09concepts uh uh first is uh
- 26:13plan
- 26:15Source
- 26:17make
- 26:19deliver and return if you talk about
- 26:22very basic model of supply chain
- 26:24operation reference model given by
- 26:25Supply Chain management Cil right so
- 26:27this is score model that says there are
- 26:30five different stages right first you
- 26:32need to plan so in that case whether you
- 26:35are talking about Services industry or
- 26:36Product Industry you need to plan the
- 26:38for the product for the supplies for the
- 26:41distribution for the storage for the
- 26:43inventory for the production second is
- 26:46Source now you need to find out the your
- 26:49sourcing Partners the raw material
- 26:51suppliers the shipping Partners the
- 26:54co-manufacturers right the warehousing
- 26:56partner the distribution partn Partners
- 26:58so that is Source third is make then you
- 27:01will come up with your prototype that
- 27:03this is your model how you can develop
- 27:05that product so then make during
- 27:07production you will ensure and finally
- 27:10you will deliver the product and
- 27:12services to the customer and return if
- 27:14anything is rejected will come back to
- 27:16you right that is the very simple model
- 27:19but in case of services industry this
- 27:22make return make uh return and make and
- 27:26deliver are not too different different
- 27:28stages right you are making while you
- 27:30are delivering so because customer is
- 27:33already there uh in your shop taking the
- 27:37uh head massage or haircut so that
- 27:39during that time only you are making the
- 27:41services and you are delivering right so
- 27:44before that you cannot produce the
- 27:46services so that means you cannot
- 27:49inventor the
- 27:51services Inventory management is not
- 27:54there but in this case you are talking
- 27:56about long Q use in front of your shop
- 28:01right so that you need to manage how you
- 28:03can do under Q management concept there
- 28:06is separate chapter how we are managing
- 28:08the long cues right we can open the
- 28:10temporary you know service channels so
- 28:12that the traffic can be diverted in that
- 28:14way so but in when we are talking about
- 28:17your Product Industry this make return
- 28:19deliver all five stages are possible and
- 28:22that way we are delivering the product
- 28:25right so this will help you for decision
- 28:27making
- 28:28and we are getting the information which
- 28:30are developing again we are coming up
- 28:32with the policy and in the end we will
- 28:34be evaluated based on this model how
- 28:37efficiently and effectively we are
- 28:38delivering the product and services that
- 28:41performance will be evaluated quickly
- 28:43talk about the services supply chain
- 28:45Healthcare Medical Services uh you are
- 28:47taking the doctor advice you are you
- 28:49know uh help uh doctors are helping you
- 28:52to diagnose your problem they are
- 28:54suggesting some treatments again when
- 28:57Medical medicines you they are
- 28:59prescribing some medicines again that is
- 29:01pharmaceutical industry Product Industry
- 29:03so this is again hybrid kind of industry
- 29:05if you are talking about hospitality and
- 29:07tourism so then hotels restaurant travel
- 29:09agent all they are providing you the
- 29:11services right you can travel through
- 29:13their services they are providing you
- 29:15the air tickets and all those things
- 29:17right but in that uh Journey you are
- 29:20consuming the products as well Financial
- 29:22Services you are coming to me for
- 29:24insurance then again they are providing
- 29:26the insurance services investment plans
- 29:28they are coming with or normal your
- 29:30savings schemes they are coming with and
- 29:33providing you those kind of services
- 29:34educational and training so then this is
- 29:37again can be considered as one uh kind
- 29:40of pure Services industry but again then
- 29:42I'm using so many products camera is
- 29:45there screen is there this Spen is there
- 29:47mic is there I'm using all those
- 29:49products lighting lighting equipments
- 29:51are there so all those you know product
- 29:54I'm using to deliver this lecture right
- 29:56but in the end you are not you know
- 29:58carrying any of these product right so
- 30:00uh you are just carrying the experience
- 30:02how uh beautifully the backhand team of
- 30:05nptl is working to record that lecture
- 30:08you know to erasing all the errors done
- 30:10by me and then the beautifully they are
- 30:12compiling in the end the the you know
- 30:14complete video right so this experience
- 30:18you will carry in the end and then you
- 30:19will evaluate let's talk about you will
- 30:21evaluate for my performance how I have
- 30:24delivered this lecture to you right
- 30:27whether it was informative for you the
- 30:29content was good all those things were
- 30:31there but you are never going to
- 30:33evaluate for the backend team who are
- 30:35doing this whole operation they have
- 30:37done this Arrangement right so means
- 30:40everything if that that recording is
- 30:42done perfectly the material is
- 30:44communicated to you perfectly right so
- 30:46that is another one one best example you
- 30:48can relate with this then Professional
- 30:50Services already talked about if you
- 30:52visiting lawyer doctor or property
- 30:55consultant you are taking uh those uh
- 30:57Serv Information Technology again in
- 31:00terms of software you are using earlier
- 31:02we were purchasing simple antivirus so
- 31:04we were purchasing the CDs and then we
- 31:06were installing now what you are doing
- 31:08you go through online and then you buy
- 31:11the key and just download the software
- 31:13you just put your key there is no
- 31:16Hardware is involved right so that means
- 31:18again Services industry transportation
- 31:21services again we are carrying physical
- 31:23products but those shipping agents are
- 31:25not doing anything value adding activity
- 31:27they are are just carrying the product
- 31:29from one end to other end so that means
- 31:30they are providing the services
- 31:32entertainment you are watching movie you
- 31:34are not taking any product out of that
- 31:36but yes you are taking the experience
- 31:38when you are coming out of that uh
- 31:40theater or your uh movie hall right
- 31:43retail retail you just imagine it's not
- 31:46Product Industry but providing products
- 31:48retail is organizing all the products
- 31:51ensuring that there is enough inventory
- 31:54on the Shelf so that means Retail
- 31:56Services industry they are providing
- 31:58those services but product is being sold
- 32:00by if you're visiting big Bazar now big
- 32:02Bazar is coming with their own products
- 32:04with the name of I think cor or
- 32:06something like that right but if you
- 32:08talking about Vishal MegaMart and all
- 32:10those they are not manufacturing the
- 32:11products right so now because they
- 32:14started backward integration but earlier
- 32:16they were not manufacturing they were
- 32:18selling this is one kind of multibrand
- 32:19store they are selling all the Branded
- 32:22products right and then Property
- 32:23Management another kind of industry
- 32:25where you can see you can relate the
- 32:27product and services so quickly going
- 32:29through manufacturing versus product uh
- 32:31supply chain if will talk about supply
- 32:33chain input so supplier uh material and
- 32:37forecast information right so here
- 32:39customer input will be your customer
- 32:42whatever customer information is
- 32:44providing then you will start processing
- 32:46that customer wants shampoo before going
- 32:49for haircut and this brand shampoo they
- 32:51want right so then only you you can you
- 32:54know Source the shampoo although you are
- 32:56not purchasing at that moment but that
- 32:58inventory you are keeping with you value
- 33:00add is process the physical production
- 33:04right when you are converting the raw
- 33:06material into the finished one when you
- 33:07are adding features to their product
- 33:09that is value process adding process in
- 33:12case of services value adding when
- 33:14actually you are receiving the services
- 33:16that is value adding time but yes during
- 33:18that queue how we can improve your
- 33:21experience those so that you should not
- 33:23you know uh feel bored there so they are
- 33:26providing you magines they are they are
- 33:28coming up with so many screens so that
- 33:29you can watch movies or all those things
- 33:31just to keep you engaged very quick
- 33:33example or beautiful example you might
- 33:35have seen in multi-story building when
- 33:37you are going from uh you know uh from
- 33:41first floor to the last floor so in the
- 33:45uh those elevators they have installed
- 33:47some you know mirrors so that it will
- 33:49keep you engaging that you are looking
- 33:51how you are you know you are just uh
- 33:53looking into that mirror and just you
- 33:56know uh dressing yourself in that way or
- 33:59preparing yourself when you will be out
- 34:00of that you know uh uh that elevator so
- 34:04that lift anyhow obviously you you got
- 34:07the service but during that time the
- 34:09waiting period you forgot the waiting
- 34:11period because you were engaged in you
- 34:13know setting your shirt t-shirt or
- 34:15whatever right so hairs so that that is
- 34:18one kind of experience they how they
- 34:20they are improving this thing very small
- 34:21step but is still engaging to the
- 34:24customer then demand ality in case of
- 34:27this we talk about Inventory management
- 34:29because in product we can produce and
- 34:31keep in the inventory for later sales
- 34:33right but in case of this we cannot
- 34:35produce anything before customer reaches
- 34:38so then only your when customer is there
- 34:41then only it starts so that maybe for
- 34:43first two hours there is no customer you
- 34:45are sitting idle with your workstation
- 34:47but then next 5 minutes five customers
- 34:50are coming you know at the same point so
- 34:53then they will be in que so how you can
- 34:55manage those que and in talk about
- 34:57Supply chain output this is very
- 34:59standardized but this is hetrogeneous
- 35:01because customer is part of your
- 35:03services that's why it is hetrogeneous
- 35:05taking two different examples
- 35:07manufacturing supply chain and after
- 35:09sales Services Supply Chain although
- 35:10this is not pure Services industry
- 35:12because when you are providing after
- 35:14sales Services I got the vehicle from
- 35:16maruti Suzuki after Sal Services they
- 35:18are uh serving my uh you know vehicle
- 35:22they are putting the engine while brake
- 35:23while they are checking all the bolt nut
- 35:26replacing some of the
- 35:28AC filter and all those things so that
- 35:29means that is kind of products right but
- 35:32yes uh let's take it as Services
- 35:34industry right so nature of demand very
- 35:36predictable but it is not predictable
- 35:38right so it can come any time and maybe
- 35:42for some time there is no demand
- 35:44required response very standardized
- 35:46because in product you can ensure that
- 35:50smooth Flow by maintaining inventory but
- 35:53in case of services as the customer is
- 35:55reaching at your end I want my bike or
- 35:58car should be serviced immediately I'm
- 36:00reaching there right and then number of
- 36:03skus maybe in terms of product limited
- 36:06only one service station uh sorry retail
- 36:08outlet you will get when you are in that
- 36:10particular City one or two but if you'll
- 36:13see how many you know uh service centers
- 36:17garage are there local or maybe from the
- 36:20same uh brand you you bought that
- 36:22vehicle right so in that way uh if
- 36:25you'll talk about product portfolio it
- 36:28is largely homogeneous it is always
- 36:30heterogeneous we talked about in
- 36:32Services industry delivery Network
- 36:34depends upon the nature of product and
- 36:36multiple Network necessary okay that is
- 36:38obvious uh with same supply chain you
- 36:42cannot deliver all the product maruti
- 36:43Suzuki now coming with two different
- 36:45supply chain one is under Nexa another
- 36:47one is your uh your traditional maruti
- 36:49Suzuki supply chain right so because
- 36:52they want to change their brand image so
- 36:54that's why their luxury products are
- 36:56coming under one chain under Nexa and
- 36:59the uh the traditional are coming under
- 37:02the other chain Inventory management we
- 37:04talked about right here we are managing
- 37:07inventories of all those supporting
- 37:09products which are required to you know
- 37:10deliver the services reverse Logistics
- 37:13if it is forward supply chain we are not
- 37:15handling but yes in Product Industry
- 37:17reverse supply chain is important but in
- 37:19Services industry reverse supply chain
- 37:21is not important but because we have
- 37:23taken here your after sales services
- 37:27that then we need to handle the repairs
- 37:29as well if your uh bike is coming under
- 37:32warranty and something goes wrong with
- 37:33the engine something goes wrong with the
- 37:35clutch plates something goes wrong with
- 37:37some other part of the component so it
- 37:39will be replaced right so uh performance
- 37:42metric how quickly you are filling it
- 37:44the inventory and product availability
- 37:46your services availability right
- 37:48inventory turns usually we the more
- 37:51inventory turns that means we are more
- 37:53efficient but in case of services we
- 37:56need to be limit in that only one to
- 37:58four a year can be considered but then
- 38:00again that depends upon the services
- 38:02right so if we'll talk about the factors
- 38:05production system it is push system you
- 38:07will keep on producing and finally you
- 38:09will push in the market but it will be
- 38:11pull system pull means first I will
- 38:13record the information from the customer
- 38:15their demand then I will sell the
- 38:17product and suppliers responsiveness
- 38:20here it is not critical but here it is
- 38:22very critical as soon as I'm asking for
- 38:25some special shampoo so then supplier
- 38:28need to provide the special shampoo
- 38:30right customer relationship here we are
- 38:33maintaining the relationship but not
- 38:35that level but here we need to maintain
- 38:38the relationship with the customer you
- 38:40talk about Airlines industry how they
- 38:41are maintaining the relationship you
- 38:43talk about the hotel industry how they
- 38:45are maintaining the uh relationship
- 38:47labor intensive it is low it is high
- 38:50because you are directly interacting
- 38:51with the customer customer involvement
- 38:53is nowhere when you are producing the
- 38:55product but it is very here when uh High
- 38:58when you are producing the services we
- 39:00talked about the heterogenity level we
- 39:02talked about quality because it is easy
- 39:05why because here we have standardized
- 39:08the product design standard product
- 39:10design Standard Process design so we can
- 39:12talk about that but here it is very hard
- 39:16right because the variance is huge and
- 39:18inventory exist here here inventory does
- 39:21not exist here we talk about the Q right
- 39:25so so here are the of the examples of
- 39:28manufacturing and services sector you
- 39:30can see all this list of manufacturing
- 39:33Automotive food processing Electronics
- 39:36heavy engineering we talk about these
- 39:38kind of services Hotel industry third
- 39:40party logistic services you are taking
- 39:42right heat treatment Hardware retail you
- 39:44are doing those are the things we talked
- 39:46about the value adding activities where
- 39:48we talked about how you are converting
- 39:49the raw material into finished one
- 39:51packaging right so all those things are
- 39:53value adding activity but in case of
- 39:56this when we are Distributing the
- 39:57services when the part that customer is
- 40:00part of your service network then we
- 40:02talk about the value adding activity so
- 40:04quickly we go through this very famous
- 40:07case of Amazon why I have included
- 40:09Amazon because here they are selling
- 40:11products as well as Services we'll see
- 40:13how beautifully they have converted some
- 40:15of the product into services so that
- 40:17they can reduce the transportation cost
- 40:19right you can just imagine if I'm
- 40:22producing something here you are placing
- 40:24order from some other part of the world
- 40:26so I need to ensure the supply of that
- 40:29product what if that same I can provide
- 40:31you through online right the antivirus
- 40:34example I quoted right so now I need not
- 40:37to ship the CD from my manufacturing
- 40:39facility to your uh location simply I'll
- 40:43provide you the key uh right so through
- 40:46your email uh which is again uh password
- 40:49protected so that safety can be ensured
- 40:52and then you are installing through our
- 40:54website and then it can be done so this
- 40:56is all the products you cannot you know
- 40:59digitalize but there are some things we
- 41:01can digitalize so quickly going through
- 41:03Amazon so you know uh based in
- 41:06Washington earlier what they were doing
- 41:09they were filling orders from the uh
- 41:12Distributors so they were collecting the
- 41:14orders and then they as far as the order
- 41:17is coming they were rooting it through
- 41:19their uh distributor but the problem was
- 41:21it is take time taking obviously so when
- 41:24they realize that this is time taking
- 41:26they start their own warehouses they set
- 41:29up their warehouses inside United State
- 41:31and other countries as well where they
- 41:34started you know building up the
- 41:35inventories now the order is coming as
- 41:37soon as it is coming I can ship the book
- 41:39right this is one thing they did and
- 41:42they then they introduced some career
- 41:44Partners as well right but the next very
- 41:47amazing step was they uh with Kindle now
- 41:52delivering physically those books they
- 41:54converted those books into digital books
- 41:57now you can see they were offering now
- 42:00they are offering more than 4 lakh
- 42:0260,000 digital books that means that
- 42:05physical delivery is not required and
- 42:07just to increase the customer experience
- 42:09they are adding audio and video video
- 42:12content in that same way I have also
- 42:14tried to you know add some videos so
- 42:16that it will make more sense you can
- 42:18relate the concepts with the uh with the
- 42:20actual practical things which are
- 42:22happening in the real world so so same
- 42:24way they try to you know Engage The read
- 42:27in that way and provided the content so
- 42:30after that beside books they started
- 42:32selling music through online right and
- 42:35then product categories are always there
- 42:37so you can see by just digitalizing
- 42:40those things books into digital form now
- 42:43easily they can provide right and if you
- 42:46talk about the Product Industry they uh
- 42:49they acquire japos and online shoe uh
- 42:53retailer right so then you can see how
- 42:56many product directly they added then
- 42:58again they acquired diapers.com so they
- 43:01Diversified into different field so the
- 43:03point here is how you can manage the
- 43:06product and services so that you know
- 43:09just by doing this converting the
- 43:11physical product books into distal
- 43:13records how easily they can provide the
- 43:16uh information to the customer to the
- 43:18readers and in that way they are not in
- 43:20physical book you cannot provide the
- 43:22audio video video visuals right so that
- 43:25you can provide in a better way so uh uh
- 43:29you can just we we can conclude here we
- 43:31have seen so many differences between
- 43:33you the basic differences when we are
- 43:35talking about Inventory management in
- 43:37Product Industry and we are talking
- 43:38about the Q Management in Services
- 43:40industry but yes both are parall working
- 43:43towards how we can you know go for
- 43:45inventory management process
- 43:47optimization and customer satisfaction
- 43:50with you know Effectiveness and
- 43:53efficiency that is the ultimate
- 43:57objective of any supply chain when you
- 43:59are talking about the you know Product
- 44:01Industry or Services industry so these
- 44:04are some of the references from where
- 44:07the content has been prepared you can go
- 44:09further for for uh you know uh better
- 44:11understanding so that's all thank you
- 44:13very much
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