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Lecture 09 : Logistics Key Performance Indicators (KPIs) — Transcript

by NPTEL IIT Kharagpur · 6,140 words · 904 segments · language en · Watch on YouTube

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  1. 0:01[Music]
  2. 0:22[Music]
  3. 0:25so hello dear friends welcome back to
  4. 0:27nptl online course on Logistics and
  5. 0:29supply I management so today we'll uh
  6. 0:33start a discussion on uh logistic key
  7. 0:37performance indicators so till now we
  8. 0:39have uh uh discussed about various
  9. 0:43aspects under Logistics function we
  10. 0:45talked about transportation we talked
  11. 0:47about warehousing we talked about
  12. 0:49storage we talked about um uh logistic
  13. 0:53service provider we talked about the
  14. 0:55national and international scenario uh
  15. 0:58as far as this Logistics industry is
  16. 1:00concerned right now after getting that
  17. 1:03in uh initial opinion about what
  18. 1:05Logistics is supposed to do and what
  19. 1:08Logistics is right now and what what is
  20. 1:10the current
  21. 1:12scenario we'll talk about or we'll try
  22. 1:15to identify some of the key performance
  23. 1:18indicators so that uh we can focus on
  24. 1:20those indicators and uh the overall
  25. 1:23customer experience can be enhanced in
  26. 1:26that way so in this session we try to uh
  27. 1:30discuss about the various types of key
  28. 1:32performance indicators and obviously
  29. 1:34then functional wise we'll go first for
  30. 1:37transportation indicators then Supply
  31. 1:40key performance indicators we'll talk
  32. 1:42about distribution uh performance
  33. 1:44indicators warehousing and Order
  34. 1:46management indicators and in the end
  35. 1:48Logistics overall performance indicators
  36. 1:51we'll talk about
  37. 1:53so so uh measuring and managing logistic
  38. 1:56performance involves evaluating various
  39. 1:59aspect effect of logistics operation
  40. 2:01obviously to assess efficiency
  41. 2:03Effectiveness and compliance so
  42. 2:06efficiency with respect to cost
  43. 2:09Effectiveness how effectively you are
  44. 2:11meeting the customer demands and
  45. 2:13compliance with the whatever your
  46. 2:15initial vision mission statements are
  47. 2:18and your goal objectives in line to
  48. 2:20those uh vision and mission statements
  49. 2:22right so if randomly we'll talk about
  50. 2:26the performance indicators you will talk
  51. 2:28about obviously as a customer you'll
  52. 2:31talk about whether you getting ontime
  53. 2:32delivery or not whether you are getting
  54. 2:34the uh variety or in the inventory or
  55. 2:38not whether your order is processed
  56. 2:41accurately right and at what cost you
  57. 2:44are getting that order right whether you
  58. 2:46are getting that door step delivery or
  59. 2:48not whether you are getting the orders
  60. 2:50as per your convenience or not and in
  61. 2:52the end whether when the final product
  62. 2:55is shipped to you and you are opening
  63. 2:56that packet whether your expectations
  64. 3:00are being met or not right so these are
  65. 3:02some of the points when we talk about
  66. 3:04key performance indicators right but
  67. 3:06it's not only one this is one aspect we
  68. 3:09are looking for the customer right so
  69. 3:11let me little bit uh try to you know
  70. 3:15elaborate on this point see these there
  71. 3:17are two extreme ends when we are talking
  72. 3:19about key performance indicators right
  73. 3:23when we are talking about performance
  74. 3:25indicators
  75. 3:27so first is what are the implications
  76. 3:32for the services providers right
  77. 3:34Services providers or the companies who
  78. 3:37are selling the products and services
  79. 3:41right so whatever if we are talking
  80. 3:44about e-commerce industry so all the
  81. 3:47e-commerce players what are the
  82. 3:49implication to those players when we are
  83. 3:51talking about kpis and second is the
  84. 3:55service level provided to
  85. 4:03customer so when we are actually we are
  86. 4:06making trade off between these two all
  87. 4:10the time whenever we are coming up with
  88. 4:11new Services new features or we are
  89. 4:14trying to Delight our customer there is
  90. 4:16tradeoff between exactly if I'll use the
  91. 4:19term is your responsiveness to customer
  92. 4:23your uh uh responsiveness to customer
  93. 4:26how responsibly you are delivering your
  94. 4:30product and services to customer and
  95. 4:32then at what cost you are giving those
  96. 4:36products and services so you have to
  97. 4:38make tradeoff between these two
  98. 4:40obviously if you are promising as very
  99. 4:43responsive player in the industry you
  100. 4:46will obviously have to compromise with
  101. 4:48the cost right you cannot be cost
  102. 4:51efficient at that
  103. 4:54time right because you cannot claim as
  104. 4:58cost efficient or you cannot be right
  105. 5:00the very best example is when swiggy is
  106. 5:03saying even a single piece of Suite can
  107. 5:06be delivered that means uh they are not
  108. 5:10bothering about economies of
  109. 5:13scales right so that means they are not
  110. 5:16combining order from so many different
  111. 5:18customers so they are ready to provide
  112. 5:21you even the single piece of Suite this
  113. 5:23is something you are responsive as a
  114. 5:26player right you are ready to meet the
  115. 5:29customer expectations demand at any
  116. 5:31level right so this this kind of
  117. 5:33logistics or distribution network is
  118. 5:35obviously targeted towards this kind of
  119. 5:39uh uh responsive kind of distribution
  120. 5:41Network when you are saying cost
  121. 5:43efficient so then the best example can
  122. 5:46be the world largest giant retailer
  123. 5:49giant that is Walmart they are saying
  124. 5:51that we are the most cost efficient uh
  125. 5:55player and we are selling even t-shirt
  126. 5:58at $5 right so then they need to take
  127. 6:01care of the economies of scale how many
  128. 6:03orders are coming from that particular
  129. 6:05reason and then as per that only you
  130. 6:08will process that right so always you
  131. 6:10are looking towards minimizing the cost
  132. 6:13of providing those things so at what
  133. 6:16level of services you are going and what
  134. 6:19is the cost that tradeoff you have to
  135. 6:22make between these two right you at the
  136. 6:25same time you cannot be uh extreme
  137. 6:28responsive uh and at the same time you
  138. 6:30cannot be cost efficient right somewhere
  139. 6:33you are uh finding the proper blend of
  140. 6:36these two and where you are saying you
  141. 6:38are a little bit responsive also you are
  142. 6:40responsive for your quality for delivery
  143. 6:43for variety for inventory all those
  144. 6:45things but on the other hand you are
  145. 6:46also saying that promising to your
  146. 6:49customers we are cost efficient as well
  147. 6:51and we are providing you the product
  148. 6:53with the minimum cost so these two
  149. 6:56parameters we need to keep in mind right
  150. 6:58so let's go through these types of kpis
  151. 7:01obviously when we are dealing with
  152. 7:03Transportation these are functional
  153. 7:05areas first is transportation Warehouse
  154. 7:07we can talk about Inventory management
  155. 7:09in the warehouse order fulfillment we we
  156. 7:11can combine in that right and then
  157. 7:14overall customer or supply chain
  158. 7:16performance we can divide into these
  159. 7:18four five categories right quickly we'll
  160. 7:20go through what we are looking for
  161. 7:22shipping time once order is placed how
  162. 7:25much duration it is taking to ship that
  163. 7:27product it is one kind of indicator see
  164. 7:31again when we are saying that these kpis
  165. 7:34the very basic purpose is two purposes
  166. 7:38are there first is to find out your
  167. 7:40current
  168. 7:41position where you are at on those kpis
  169. 7:46maybe you are rating the scale of one to
  170. 7:48up to maybe 10 where you are standing
  171. 7:50right now you are standing at six you
  172. 7:52are standing at 7 or somewhere at 9 you
  173. 7:54are leader in that industry maybe on
  174. 7:57that particular kpi right on the other
  175. 7:59other hand when you are saying the
  176. 8:01current position then you are also
  177. 8:04looking for benchmarking right so maybe
  178. 8:08in that particular let's say delivery
  179. 8:10time we are talking about delivery time
  180. 8:12right so if Amazon is saying the faster
  181. 8:16delivery player and you as industry
  182. 8:18partner or maybe uh being the major
  183. 8:20stakeholder in that industry you are
  184. 8:22also uh looking it as Amazon is very
  185. 8:25good in maybe minimizing the delivery
  186. 8:26time right so then you will keep with
  187. 8:29the respect to this kpi uh delivery time
  188. 8:32you'll keep Amazon as
  189. 8:35your your benchmark right so for
  190. 8:37different kpis you will find out your
  191. 8:40position current position where you are
  192. 8:42on that scale from 1 to 10 right and
  193. 8:44then you can find out the best player
  194. 8:46who is maybe different players can be
  195. 8:48there some are working on maybe two
  196. 8:50three point first two three points rest
  197. 8:52maybe next one is working on other two
  198. 8:55three points so in that way they are
  199. 8:56defining their USPS right so so uh
  200. 9:01because of those promises only they are
  201. 9:03you know convincing the customers so
  202. 9:05this is how we are providing the
  203. 9:07services differently from the other
  204. 9:09players order accuracy how many times
  205. 9:12you are correctly you know uh or uh
  206. 9:16delivery the order right so that will
  207. 9:18happen only when you are correctly
  208. 9:19recording the customer order right
  209. 9:22picking accuracy so how many time from
  210. 9:25inventory you are picking the right
  211. 9:27product there comes the role of
  212. 9:28Warehouse management where you are
  213. 9:30keeping all the inventory what are the
  214. 9:32automated Technologies you are have
  215. 9:34where uh you are having where you can
  216. 9:36you know read the barcodes and then you
  217. 9:39can identify the exact location so that
  218. 9:42within that delivery time can be ensured
  219. 9:45if you are saying that within 2 days it
  220. 9:48will reach so then you can only ensure
  221. 9:50when you are picking the right product
  222. 9:51from the inventory and then once it is
  223. 9:54picked up you will obviously pick it and
  224. 9:57pack so how much time it is taking to
  225. 10:00Pick and Pack the product order cycle
  226. 10:02time once the order is placed and then
  227. 10:05it is delivered how much time you are
  228. 10:07taking for that that is order cycle
  229. 10:10time equipment utilization rate so
  230. 10:14percentage of time equipment is in use
  231. 10:16let's say you are using uh uh any
  232. 10:19trolley or you are using container or
  233. 10:22you are using automated uh trolley
  234. 10:27right any equipment you are using in
  235. 10:30your Warehouse right so uh what is the
  236. 10:33percentage uh how much you are using
  237. 10:35that that will uh ensure your this uh uh
  238. 10:38equipment utilization rate Then trailer
  239. 10:41utilization rate then what percentage uh
  240. 10:45of that trailer you are using uh trailer
  241. 10:48is a kind of container so when you are
  242. 10:50storing that or transporting from one
  243. 10:52point or another Point how much capacity
  244. 10:54of that trainer you are utilizing uh
  245. 10:57trailer you are using uh in the end
  246. 10:59right so uh we target that always it
  247. 11:01should be greater than 90% of what
  248. 11:03capacity we are carrying we should
  249. 11:05utilize Always Somewhere you are if
  250. 11:07above 95% that means effectively you are
  251. 11:10using the trailer uh capacity right then
  252. 11:14Transportation cost from one place to
  253. 11:16other place you are moving the products
  254. 11:19per unit per kilometer or whatever unit
  255. 11:21you are using how much uh the cost is
  256. 11:25Right Transportation cost this is how
  257. 11:26you can find out right so then dwell
  258. 11:30time duration Goods spend at a location
  259. 11:33before moving to the next uh destination
  260. 11:35let's say if in the supply chain there
  261. 11:37is one Warehouse right so here what you
  262. 11:41are doing you are temporarily maybe
  263. 11:43storing that
  264. 11:45product then you are sorting that
  265. 11:47product and from here you are maybe
  266. 11:50directing that product to different PIN
  267. 11:52codes right so these are some of the
  268. 11:54operations maybe sometimes you are
  269. 11:56youing doing value adding activities or
  270. 11:58doing labeling
  271. 11:59or maybe you are doing that uh kitting
  272. 12:02kind of services right so then at that
  273. 12:06time uh the product is there in the
  274. 12:08warehouse so how much time that product
  275. 12:12is is spending at this warehouse this
  276. 12:15should be minimum because only then we
  277. 12:17can minimize the overall
  278. 12:20duration inventory carrying cost so how
  279. 12:23much inventory you are holding at a time
  280. 12:25so that the cost of that inventory is
  281. 12:27inventory carrying cost this is
  282. 12:29something always you are trying to
  283. 12:31minimize that cost but yes that minimum
  284. 12:34Safety stock you need to maintain so
  285. 12:36that as soon as the order come you can
  286. 12:39uh simply transport that order from the
  287. 12:41available inventory then warehousing
  288. 12:44cost so in the warehouse you are sorting
  289. 12:47the product handling the product storing
  290. 12:49the product sometimes see the cost is
  291. 12:52little high if there is Cold Storage
  292. 12:54right or special handling treatments are
  293. 12:57being done so in that case
  294. 13:00uh the cost will be little higher right
  295. 13:02as we have discussed in the previous
  296. 13:04sessions as
  297. 13:05well Pick and Pack cost so what is the
  298. 13:09cost you are picking locating the
  299. 13:11inventory and then packaging of the cost
  300. 13:14of packaging material you are using and
  301. 13:16the Manpower or maybe if it is automated
  302. 13:18then also you will calculate the total
  303. 13:21cost operating ratio efficiency measure
  304. 13:23comparing operating expenses to revenue
  305. 13:26right so total operating expenses you
  306. 13:29will find out and what is the revenue
  307. 13:31right if operating expenses are 10 and
  308. 13:33revenue is 15 this is how you can find
  309. 13:35out the percentage 10 divided by 15 and
  310. 13:38100 we'll we'll go through in detail all
  311. 13:40right this is just a hint use of
  312. 13:43packaging material so use of packaging
  313. 13:45material what type of material you are
  314. 13:48using first thing when you are deciding
  315. 13:50the material first is first thing is the
  316. 13:52safety of the product second thing is
  317. 13:55whether that packaging is sustainable or
  318. 13:57not because in many countries this now
  319. 14:00has been forced to the players who are
  320. 14:02doing this delivery Doorstep Delivery or
  321. 14:05who are even going for uh through the
  322. 14:07retail shops as well their packaging
  323. 14:10either they are fully responsible they
  324. 14:12are fully responsible for the packaging
  325. 14:14right once the produ product is consumed
  326. 14:16they have to ensure the recycling of the
  327. 14:19packaging or somehow it should be
  328. 14:21sustainable packaging or paper packaging
  329. 14:23which we should not you know degrade the
  330. 14:25environment right so number of shipments
  331. 14:27you are making Within specific period
  332. 14:30that also will show your efficiency how
  333. 14:32many times you are shipping the product
  334. 14:34inventory accuracy what your record is
  335. 14:37showing and actual physical inventory if
  336. 14:39we'll count so that should match so that
  337. 14:42is inventory accuracy inventory turnover
  338. 14:45how much inventory is sold and replaced
  339. 14:48with a new slot that is inventory
  340. 14:50turnover inventory to sales ratio will
  341. 14:53also tell you that this much inventory
  342. 14:55always you are maintaining and the sales
  343. 14:58is this much right right so that will
  344. 15:00ensure you whether uh are there any uh
  345. 15:05chances of stock out or you are keeping
  346. 15:07all the time excess inventory right so
  347. 15:11under these uh I already uh told you
  348. 15:13under transportation management Supply
  349. 15:15management distribution management
  350. 15:17warehousing management and Logistics
  351. 15:19overall performance we'll discuss about
  352. 15:21all these uh kpis key performance
  353. 15:24indicators so uh quick review
  354. 15:27Transportation obviously related to
  355. 15:30whatever we are doing in transportation
  356. 15:32we can measure the performance right so
  357. 15:34cost is one thing right and how we are
  358. 15:36carrying the products how many products
  359. 15:38we are carrying whether we are utilizing
  360. 15:40the full capacity or we are doing that
  361. 15:43vehicle routing is done properly or not
  362. 15:45so that we can optimize the route these
  363. 15:47are some of the measures we can use to
  364. 15:49ensure the transportation performance
  365. 15:52then Supply performance that uh
  366. 15:54obviously in the warehouse also you
  367. 15:56should uh ensure the smooth Supply from
  368. 16:00raw material suppliers also you need to
  369. 16:02ensure the smooth Supply so that we can
  370. 16:04you know continue with the production
  371. 16:06lines and then you need to uh replace
  372. 16:09the old stock with the new stock by
  373. 16:11consuming that inventory in the market
  374. 16:14so that it should not be outdated uh or
  375. 16:17expired right so that also you you'll
  376. 16:19ensure through Supply management
  377. 16:21distribution management obviously is uh
  378. 16:25when the final distribution to the End
  379. 16:28customer is happening through all that
  380. 16:30long chain or maybe through single
  381. 16:32player or career partner who is doing
  382. 16:34the delivery right so order accuracy on
  383. 16:38time delivery these are some of the
  384. 16:40points when you are picking the order
  385. 16:41when you are delivering packaging all
  386. 16:42those things will be there when we'll
  387. 16:44talk about the distribution management
  388. 16:46warehouse
  389. 16:48management first thing is how much
  390. 16:51capacity of the warehouse is being
  391. 16:53utilized fully right right that is first
  392. 16:55point second is how we are maintaining
  393. 16:58the inventory how much inventory we are
  394. 16:59maintaining that is direct cost to the
  395. 17:01company right how quickly we are from
  396. 17:04the dock to stock how quickly we are
  397. 17:06moving the inventory to the shelf so
  398. 17:08that it is available for selling
  399. 17:10purposes right and if we are going for
  400. 17:13some unplanned shipment that also
  401. 17:15happens right we cannot be always
  402. 17:16accurate with the uh our forecasting
  403. 17:19things right there is some error so if
  404. 17:22that situation occurs that we have to go
  405. 17:25for some unplanned shipment so how
  406. 17:27quickly you will respond your system
  407. 17:28will respond that is your warehouse
  408. 17:30management and logistic performance
  409. 17:33overall performance we'll see about uh
  410. 17:36how many uh orders we are delivering uh
  411. 17:39how many orders are on time how many
  412. 17:41orders are delivered with quality all
  413. 17:44damaged products so these all we'll see
  414. 17:47so one by one we'll go with
  415. 17:48transportation management first is
  416. 17:51average cost per order so let's say the
  417. 17:55cost is these are the components for uh
  418. 17:59which are contributing towards the cost
  419. 18:01marketing campaign $500 then cogs uh
  420. 18:05your operation cost is let's say 1,200
  421. 18:08packaging cost is there shipping cost is
  422. 18:10there then storage cost is there so
  423. 18:11you'll add up all these cost and total
  424. 18:13number of orders so simply you will
  425. 18:16divide this so this is the average cost
  426. 18:18per order right now see this absolute
  427. 18:21value will not help you right so that's
  428. 18:24why I told you this is one indicator
  429. 18:26your current scenario now you need to
  430. 18:29you know compare this with the Benchmark
  431. 18:31how the other players with the similar
  432. 18:33kind of products see you need to be
  433. 18:35careful when you are comparing the these
  434. 18:38kpis because similar product some
  435. 18:40products will you can deliver within
  436. 18:42with no you know damage with no
  437. 18:46inaccuracy with on time right so some of
  438. 18:49the orders are there which are maybe uh
  439. 18:52those kind of orders which are not ready
  440. 18:55right or semi-finished goods and then
  441. 18:57depending upon the customer inputs then
  442. 19:00you are preparing the final one right so
  443. 19:02then also these kind of goods are taking
  444. 19:04little more time so you can identify
  445. 19:06that right and uh uh because this cost
  446. 19:10you need to compare you can the other
  447. 19:13purpose of this is the unusual product
  448. 19:15you can find out which are you know
  449. 19:17giving you or adding more cost uh into
  450. 19:21your transportation cost so this is how
  451. 19:23you can calculate the average cost per
  452. 19:25order right second one is average trans
  453. 19:28Transportation cost so simply
  454. 19:31Transportation average how much distance
  455. 19:33you are covering per kilometer what is
  456. 19:35the cost right so then you can total
  457. 19:38distance whatever you are uh uh cost per
  458. 19:44kilometer total distance whatever you
  459. 19:45are covering you can find out right
  460. 19:47total cost and then you can find out so
  461. 19:51monthly 10,000 uh gross income you can
  462. 19:55divide this average Transportation cost
  463. 19:58with the total income now this will help
  464. 20:00you to identify that this 8% of this
  465. 20:04cost uh Transportation cost is
  466. 20:07contributing towards the overall gross
  467. 20:10income right so 8% only this
  468. 20:13transportation is taking from your gross
  469. 20:16income so this is uh how you can compare
  470. 20:19your average Transportation
  471. 20:21cost fright cost per unit shipped right
  472. 20:25now cost of the Fright how many unit you
  473. 20:29are shipping you can simply divide and
  474. 20:30you say 70 per unit now again this will
  475. 20:34help you to compare with the other
  476. 20:37players how they are doing the very
  477. 20:39basic implication is
  478. 20:41how properly you are using the cargo mix
  479. 20:45see there is fixed capacity in the cargo
  480. 20:48so how you are designing that space
  481. 20:50packaging that also somewhere it is like
  482. 20:52that this is completely filled these are
  483. 20:55filled and this much is you know un
  484. 20:58utilized
  485. 21:01capacity in the cargo so that means this
  486. 21:05capacity you are not using so this this
  487. 21:07will add the cost right so if my truck
  488. 21:11can this truck can take maybe 10 ton
  489. 21:14inventory so if you are the this is the
  490. 21:18quantity simple this is the cost right
  491. 21:20very simple diagram if I'll say if
  492. 21:24quantity is let's say 10 T if it is
  493. 21:26taking only one t cost will be highest
  494. 21:29if I'm saying it is carrying 2 ton cost
  495. 21:31will be somewhat per unit will be lesser
  496. 21:34if I'm saying carrying 3 ton quantity
  497. 21:37cost will be lesser so this cost will be
  498. 21:40like this incre uh decreasing initially
  499. 21:43up to 10 ton then if I'll increase to 11
  500. 21:46ton or 12 ton or increase further 13 ton
  501. 21:49because now I need to carry into
  502. 21:52different trucks right so when we are
  503. 21:55now going for the second option then
  504. 21:58again it will shoot up like because we
  505. 22:00are not properly utiliz utilizing the
  506. 22:03capacity of the other vehicle so this
  507. 22:04will increase right so this is the
  508. 22:06simple concept why the initial cost uh
  509. 22:09decreases with increase in quantity up
  510. 22:11to the maximum level of the maximum
  511. 22:13capacity of the container then comes to
  512. 22:15supply management Transit time to
  513. 22:19distance so this is simple how much time
  514. 22:23uh in 1 minute you can say or one minute
  515. 22:25or one day how how many miles you are
  516. 22:27covering right right so simple if 5 days
  517. 22:30you are covering these many miles per
  518. 22:32mile how many uh days are required
  519. 22:36025 this will show you how efficient
  520. 22:39your that particular mode of
  521. 22:41transportation is so if you you can
  522. 22:44compare road with train with ship with
  523. 22:48air right and then depending upon what
  524. 22:52time you have in hand you can say okay
  525. 22:55this is the
  526. 22:56025 maybe if you'll go by here it will
  527. 22:59be lesser right so then you need to
  528. 23:01prioritize your products which you need
  529. 23:03to transport by which mode
  530. 23:06right then second is stock rotation
  531. 23:09stock rotation in Supply management is
  532. 23:12another very important aspect because it
  533. 23:14will help you to you know uh avoid the
  534. 23:18uh your uh expired
  535. 23:22stock so if you want to you know avoid
  536. 23:26this outdated inventory so then you need
  537. 23:29to quickly rotate your stock you need to
  538. 23:32ensure the consumption of that so it
  539. 23:34will help you to monitor the Aging stock
  540. 23:36how we can calculate it total sales
  541. 23:39average inventory you are keeping so
  542. 23:41then stock rotation is 20 right so you
  543. 23:43can uh uh simply make this statement
  544. 23:46that this company sells through its
  545. 23:49stocks 20 times in this period so 20
  546. 23:52times it is rotating the stock right so
  547. 23:55that then depends upon which product you
  548. 23:57are dealing whether it is highly
  549. 23:59perishable in nature or you can maintain
  550. 24:01the inventory for 2 three days or you
  551. 24:03can maintain for a little longer maybe
  552. 24:06uh 20 days 1 month 6 months or one year
  553. 24:09so that depends upon the nature of the
  554. 24:11product out of network shipment so this
  555. 24:14is something unusual shipments but your
  556. 24:17supply management has to be you know
  557. 24:19responsive enough that you should not
  558. 24:21say that we cannot do that obviously you
  559. 24:24have to do that but the only concern is
  560. 24:26it will be expensive because you have
  561. 24:28not planned for that and then the maybe
  562. 24:31uh then dedicated Network you will be
  563. 24:33using to you know if you are uh daily
  564. 24:36you are supplying 100 orders maybe then
  565. 24:38these five orders are out of this plan
  566. 24:41so then for five orders you are doing
  567. 24:43all the exercise right so how much
  568. 24:45percentage you are doing this out of
  569. 24:46network shipment is 4% this again will
  570. 24:50happen if there is problem with your
  571. 24:54forecasting if you did not forecast
  572. 24:56properly right so then this out of plan
  573. 25:00things will
  574. 25:02come then comes to distribution
  575. 25:04management here we'll talk about ontime
  576. 25:07final delivery or usually we are saying
  577. 25:09ontime delivery right so you'll find out
  578. 25:13the ratio of the products you are
  579. 25:14delivering on time right so if you are
  580. 25:17delivering total 18 products 15 are
  581. 25:19delivered on time so 83% is the uh
  582. 25:23efficiency or you are delivering your
  583. 25:25products on time now this obviously will
  584. 25:29tell you the efficiency and performance
  585. 25:30of the supply chain but you need to take
  586. 25:32care of the quality also right if you
  587. 25:35are delivering broken product damaged
  588. 25:38packaging damaged product so then you
  589. 25:40cannot consider it as complete order
  590. 25:43right and the second case if the only
  591. 25:46let's say if in that package five items
  592. 25:49should be there but only three are there
  593. 25:50and two you are saying maybe another two
  594. 25:52days it will take because that were uh
  595. 25:54those two items were not available in
  596. 25:56the inventory so then also it will not
  597. 25:58be complete uh completed right so this
  598. 26:00is ontime delivery ontime delivery will
  599. 26:03only happen when there is ontime pickup
  600. 26:05your career partner is picking the
  601. 26:08product after confirming the order
  602. 26:10within time duration see these this
  603. 26:12cycle is complete right so it is
  604. 26:15starting with customer customer is
  605. 26:17finalizing the order then with the
  606. 26:20seller order should be ready once your
  607. 26:23order is recorded your seller should be
  608. 26:26ready with it and if I'm saying that
  609. 26:28that seller next stakeholder is your
  610. 26:31that career partner who will be picking
  611. 26:33up this product right then Courier
  612. 26:35partner will uh uh maybe distribute it
  613. 26:39or maybe uh store in the nearest uh
  614. 26:42Distribution Hub right from there it
  615. 26:45will go to the other state the location
  616. 26:48or the nearest Hub to the customer
  617. 26:51location then it will go to again the
  618. 26:53Fulfillment
  619. 26:56center and from fulf complement Center
  620. 26:59it will be given to delivered to the
  621. 27:01customer right this is how this C this
  622. 27:03complete cycle will happen now if this
  623. 27:06career partner is not picking on time
  624. 27:09that means the next cycle will be
  625. 27:10delayed so how many times uh the
  626. 27:14shipments are picked on time out of 46
  627. 27:1643 are picked on time so that means
  628. 27:1993.5% is the efficiency this will help
  629. 27:21you to find out the your carrier uh
  630. 27:24performance
  631. 27:25right then the third Point here is is on
  632. 27:28time shipping so again I told you from
  633. 27:31this point Distribution Hub to the next
  634. 27:35Distribution Hub if this Distribution
  635. 27:37Hub is in Delhi right or in goodgo right
  636. 27:40and I'm placing order from kakur so this
  637. 27:44uh distribution fulfillment center is in
  638. 27:46kakur right so first from this
  639. 27:49distribution Delhi Distribution Hub it
  640. 27:51will be shipped to
  641. 27:53Kolkata Hub right and then from Kolkata
  642. 27:56to maybe the nearest
  643. 27:58uh fulfillment center it will come from
  644. 28:00where it will be out for delivery maybe
  645. 28:02on the same day or maybe on the next day
  646. 28:05right so this ontime shipping is
  647. 28:07important only then the complete cycle
  648. 28:09will be done so if 23 orders are there
  649. 28:13and 18s were on fully on time means
  650. 28:15partially we will not consider so 18
  651. 28:18divided by 23 so 78.3% is the efficiency
  652. 28:22so obviously if you are targeting 100%
  653. 28:25order should be delivered on time so
  654. 28:28shipping should be on time your
  655. 28:30recording of order should be on time
  656. 28:32then uh your packaging of order should
  657. 28:34be on time then pickup should be on time
  658. 28:37then your uh shipping should be on time
  659. 28:40from nearest hub center uh to
  660. 28:42fulfillment center that uh pickup and
  661. 28:45drop should be on time and then finally
  662. 28:48the delivery to the customer should be
  663. 28:49on time so this this is complete cycle
  664. 28:52anything is creating a kind of
  665. 28:54bottleneck other activities will be
  666. 28:57delayed
  667. 29:00then next comes warehouse and Order
  668. 29:02management right so unplanned shipment
  669. 29:05this we talked about if you have no
  670. 29:07plans to ship these products and the
  671. 29:10problem is why this happened because we
  672. 29:12could not figure out the demand for
  673. 29:15those products right and now those kind
  674. 29:18of products are not available or maybe
  675. 29:20somewhere in the manufacturing or maybe
  676. 29:22somewhere semi-finished products so
  677. 29:24those many products are there right or
  678. 29:26even if you have those in your inventory
  679. 29:29but now for the day the the career
  680. 29:32partner has already picked the orders
  681. 29:34right now the maybe in the evening again
  682. 29:36the person will visit so that four five
  683. 29:38hours Gap will be there right or maybe 6
  684. 29:41hours or maybe if next day the uh
  685. 29:43picking career partner is coming so that
  686. 29:4612 hours Gap will be there so these
  687. 29:49unplanned shipment four total shipments
  688. 29:51are uh 4,000 so you can see. 1% of
  689. 29:55shipments are unplanned so so this uh
  690. 30:00this is a kind of you know the role of
  691. 30:02the managers to accurately predict it
  692. 30:04and then ship the material on time right
  693. 30:07order accuracy so order picking accuracy
  694. 30:11and this the this cycle will actually
  695. 30:14start with your recording the order when
  696. 30:17you are actually recording
  697. 30:20order so when you are recording the
  698. 30:23order you are recording the customer
  699. 30:24information as well
  700. 30:29right so customer information other than
  701. 30:32your payment information and uh the
  702. 30:35requirements for the products or special
  703. 30:37instructions given for delivery or for
  704. 30:40product or for variety or all that so
  705. 30:42there will be one very important thing
  706. 30:43is address so if you have read the
  707. 30:46address uh incorrectly or maybe when you
  708. 30:50you were recording that then it happened
  709. 30:53or maybe problem with the PIN code so
  710. 30:56then this this order inac will be there
  711. 30:59so uh you can just see order verified
  712. 31:02correct order pged today so 96% is the
  713. 31:06efficiency you can see that you are
  714. 31:08delivering the correct order but see
  715. 31:11this is uh when you are comparing most
  716. 31:14of the
  717. 31:16e-commerce players right just imagine
  718. 31:18the case when you are going an every
  719. 31:21airport what you are doing the first
  720. 31:23thing is you are dropping in your
  721. 31:26luggage right so so that luggage is
  722. 31:29carrying one slip where the barcode is
  723. 31:32there now how many times this is
  724. 31:35happening and what can be the cost if
  725. 31:38the the receiver or where we are reading
  726. 31:41that address information that this has
  727. 31:43to be rooted from kak from Kolkata to
  728. 31:46Delhi and instead of that it is rooted
  729. 31:49to let's say uh kcata to Amad this how
  730. 31:53many times this is happening right so if
  731. 31:55this is HP very rarely this happens but
  732. 31:58if it is happening this is again Big
  733. 32:00Challenge because then you you uh your
  734. 32:03customer will feel Dison and then it
  735. 32:06will be difficult right to track back
  736. 32:09and then you know deliver back the
  737. 32:11whatever package is right so you can
  738. 32:14just imagine the cost of that but in
  739. 32:16e-commerce we need to ensure the same
  740. 32:19kind of platform where you know your
  741. 32:22your packets are delivered uh on the
  742. 32:25right address inventory accuracy already
  743. 32:28I told you whatever your big uh books
  744. 32:31are showing and physical inventory if
  745. 32:33I'm counting that should match if
  746. 32:35physical inventry is this much
  747. 32:373458 and uh my books are showing 3506
  748. 32:41that means
  749. 32:4398.6% is the this is again very
  750. 32:46important as far as warehouse management
  751. 32:48is concerned because because the point
  752. 32:51here is the example I told you if I'm
  753. 32:54having 50
  754. 32:56tires and if one car is taking five
  755. 32:59tires to complete I should produce 10
  756. 33:02cars out of these by using these 50
  757. 33:05tires right so if I'm somewhere lacking
  758. 33:10with the inventory where that inventory
  759. 33:11is going so those things we need to find
  760. 33:15this is not because components sometimes
  761. 33:16are very very expensive right and
  762. 33:19obviously if one component is missing
  763. 33:21doesn't matter the cost of that
  764. 33:23component maybe the cost of the
  765. 33:24component is only 10 Rupees and the
  766. 33:26final product cost is 10 lakhs unless
  767. 33:29that component is not fixed in that
  768. 33:31product your product will not be final
  769. 33:34right so that way your efficiency should
  770. 33:37be there dock to stock how much time
  771. 33:41your Warehouse is taking to put the
  772. 33:44stock into the shelf right so that it is
  773. 33:47finally ready for sales right so if it
  774. 33:50is taking 12 hours 18 shipments are
  775. 33:53there so that mean it is taking 0.6
  776. 33:55hours per shipment to be to make it
  777. 33:58ready for the uh customers so that
  778. 34:02customer can pick those stocks and then
  779. 34:04they can purchase so this will also tell
  780. 34:07your efficiency unit processed per
  781. 34:09square fet this will show how much uh
  782. 34:13capacity of that uh Warehouse you are
  783. 34:16utilizing if only this much capacity is
  784. 34:18being utilized that means this is
  785. 34:20unutilized space so what we can do with
  786. 34:23this unutilized space right so uh that
  787. 34:27is again concern these many units are
  788. 34:29there this much square fet we are having
  789. 34:32so that means 3.7 units per square fet
  790. 34:35we are giving that uh area right but
  791. 34:39again that depends upon the products
  792. 34:41different products require different
  793. 34:43types of things if you are just talking
  794. 34:46about steel roads right maybe then this
  795. 34:50figure will be little lesser if you are
  796. 34:52talking about water tanks you are
  797. 34:56using and you are storing water tanks or
  798. 34:58steel roads in your Warehouse so
  799. 35:01obviously space required for these two
  800. 35:03items will be different right not only
  801. 35:05in the warehouse in the transportation
  802. 35:06truck as well maybe steel roads you can
  803. 35:09take maybe maximum capacity is 20 ton of
  804. 35:13that container you can take 20 ton right
  805. 35:17but water tanks because of the size
  806. 35:20limitation maybe then you may not be
  807. 35:23able to carry more than 210 because as
  808. 35:25per size the capacity is fully
  809. 35:29utilized space used in Warehouse so how
  810. 35:33much total area is, 1600 uh
  811. 35:3616,500 ft you are using only 3300 sare
  812. 35:40ft that means only 20% is being utilized
  813. 35:43right so this again you need to take
  814. 35:46care when you are talking about uh space
  815. 35:48utilization in Warehouse okay so how you
  816. 35:51can reach up to maybe 85 or 90%
  817. 35:54utilization of the space that is also
  818. 35:56very good point let's talk talk about
  819. 35:58now the overall Logistics performance
  820. 36:00cost per pound again I talked about
  821. 36:03shipping the water tank or shipping
  822. 36:07the steel
  823. 36:09rods now if you'll talk about weight
  824. 36:13obviously you will be carrying more
  825. 36:15weight when you are carrying the steel
  826. 36:17rods but when you are talking about
  827. 36:19water tank so weight is less but because
  828. 36:22of the big size you that limitation is
  829. 36:24there because there is no space in the
  830. 36:27container so this much is the cost of
  831. 36:30shipment only this much bait lbs you are
  832. 36:32carrying so that means 38 per pound
  833. 36:37right so that is the cost so maybe this
  834. 36:40is for particular industry this is the
  835. 36:43cost this range is totally totally
  836. 36:45relative to the Product
  837. 36:48Industry cost per mile total fixed cost
  838. 36:51assets you are using vehicle carrier
  839. 36:54whatever you are using variable cost of
  840. 36:56covering that distance whatever you are
  841. 36:58covering that total cost will be there
  842. 37:00divided by how many miles you are
  843. 37:03covering that will give you the uh
  844. 37:06rupees in terms of per unit or rupees
  845. 37:10per mile simply will give you the uh
  846. 37:15value so 1.34 per mile this is for
  847. 37:19particular product using uh maybe uh
  848. 37:23particular mode of transportation right
  849. 37:25so this this maybe for if you are
  850. 37:27talking about Road transportation for
  851. 37:29ship Transportation this may vary for
  852. 37:31air transportation obviously cost will
  853. 37:33be higher so that is there number of
  854. 37:35shipments now this will help you to
  855. 37:38identify the reasons countries from
  856. 37:41where the maximum orders are coming
  857. 37:43right so maximum orders you need to find
  858. 37:45out from where it is coming so that you
  859. 37:47can combine those orders and then you
  860. 37:49can even if required you can minimize
  861. 37:51the time of the delivery as well right
  862. 37:53so uh maybe you in the Metro City this
  863. 37:56is the only reason because of those many
  864. 37:58number of orders are there so same day
  865. 38:00delivery can be promised but if you are
  866. 38:02in saying somewhere in in Village so if
  867. 38:05you are covering maybe 10 kilm you are
  868. 38:07delivering only 20 products but in City
  869. 38:09maybe you are covering only 2 kilm you
  870. 38:12are delivering 500 orders right so
  871. 38:15population density is there and then
  872. 38:17depends upon product type also which
  873. 38:19type of product you are uh delivering
  874. 38:21then this will help you to analyze the
  875. 38:23seasonal fluctuations also right if
  876. 38:25seasonal fluctuations are there you are
  877. 38:27talking about fruits you are talking
  878. 38:29about vegetables right so that that
  879. 38:31demand demand will depend upon so
  880. 38:34monthly shipment by reason you can find
  881. 38:36out so so that again because if it is a
  882. 38:39kind of your Metro City maximum orders
  883. 38:42are coming so you can promise the same
  884. 38:45day delivery as well because in that you
  885. 38:48can enjoy the economies of scale because
  886. 38:51you can consolidate large number of
  887. 38:55orders then byproduct also so you can
  888. 38:57find out the information what type of
  889. 39:01products they want and what is the
  890. 39:03frequency of buying those types of
  891. 39:05products right so this is related to
  892. 39:08your logistic performance some of the
  893. 39:10key performance indicators we have
  894. 39:13identified right so in the very next
  895. 39:16session now we'll spend a couple of
  896. 39:17sessions on uh uh targeting how we can
  897. 39:22improve these performance indicators
  898. 39:24right so these are some of the
  899. 39:25references from where these uh uh slides
  900. 39:29have been prepared and other than that I
  901. 39:31have highlighted all the books referred
  902. 39:33uh those six seven books right so those
  903. 39:36are always there right so uh that's all
  904. 39:38from this session thank you very much

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