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Japan Built a $20 Billion Airport on the Ocean — Now It’s Sinking — Transcript

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  1. 0:00Japan spent $20 billion
  2. 0:04building an airport that was never
  3. 0:06supposed to exist on land at all. They
  4. 0:09built it in the middle of the ocean.
  5. 0:10Three mountains were dug up, crushed
  6. 0:12into rubble, and dumped into the sea to
  7. 0:15make room for it. Millions of cubic
  8. 0:17meters of material, over 400 million in
  9. 0:20total across both islands, hauled out
  10. 0:22into Osaka Bay, layer after layer, until
  11. 0:26land appeared where there had only been
  12. 0:28water. And from the very first year of
  13. 0:30construction, before a single plane ever
  14. 0:32landed, it started doing something no
  15. 0:35airport is supposed to do. It started
  16. 0:37sinking. Today, it has dropped more than
  17. 0:4013 m, over 40 ft, into the seabed.
  18. 0:44Engineers who designed it are still
  19. 0:46adjusting, correcting, [music]
  20. 0:48and compensating for movement that never
  21. 0:50fully stopped. And now there is a number
  22. 0:53[music] circling this airport that
  23. 0:55nobody wants to say out loud. 2056.
  24. 0:59The year some experts believe portions
  25. 1:01of this artificial island could dip
  26. 1:02below sea level for good. But here's
  27. 1:05what makes this story even stranger. The
  28. 1:07engineers knew the island would sink.
  29. 1:09They planned for it. They built systems
  30. 1:12to manage it. The real question was
  31. 1:14never if, it was how much, how fast, and
  32. 1:17whether an airport could keep flying
  33. 1:19while the ground beneath it kept slowly
  34. 1:21disappearing. This is the story of
  35. 1:23Kansai International Airport, the
  36. 1:25airport Japan built on the ocean, and
  37. 1:27the ocean that has been quietly taking
  38. 1:29it back ever since. In the 1980s, Japan
  39. 1:33had a problem that money alone couldn't
  40. 1:35fix. Osaka, one of the country's biggest
  41. 1:38economic engines,
  42. 1:39was stuck with a single overcrowded
  43. 1:41airport. Osaka International Airport,
  44. 1:44wedged into a dense residential area,
  45. 1:46was completely full. No room to expand.
  46. 1:50No room for a second runway.
  47. 1:52And neighbors were furious about
  48. 1:53constant jet noise over their homes at
  49. 1:55all hours. Japan needed a run 24 hours a
  50. 1:58day, handle massive cargo and passenger
  51. 2:01growth for decades, and wouldn't wake up
  52. 2:03a single family at 3:00 a.m. There was
  53. 2:06just one problem.
  54. 2:07On the crowded main island of Honshu,
  55. 2:10that kind of empty space simply didn't
  56. 2:11exist. So, Japan's engineers looked at a
  57. 2:14map, looked at the coastline, and made a
  58. 2:17decision that sounded almost insane.
  59. 2:20If there's no land to build on, build
  60. 2:22the land yourself.
  61. 2:24The site they picked was a stretch of
  62. 2:25open water in Osaka Bay, roughly 5 km
  63. 2:28offshore, far enough out that noise
  64. 2:30complaints would become a non-issue.
  65. 2:33There was just one detail that should
  66. 2:34have scared everyone away immediately.
  67. 2:36The seabed there wasn't rock. It wasn't
  68. 2:39stable clay. It was a deep, soft layer
  69. 2:42of silt and mud, sitting on top of even
  70. 2:45deeper layers of compressible sediment,
  71. 2:47stacked up over thousands and millions
  72. 2:49of years.
  73. 2:50Some of that clay was saturated with
  74. 2:52water.
  75. 2:53Think of a sponge filled with liquid.
  76. 2:55Press down on it hard enough, and the
  77. 2:57water escapes, while the sponge gets
  78. 2:59thinner.
  79. 3:01That is exactly what happens when you
  80. 3:02place millions of tons of fill material
  81. 3:05on top of a soft seabed. The enormous
  82. 3:07weight pushes downward. Water is
  83. 3:09squeezed out of the clay. The clay loses
  84. 3:11volume, and the surface above it
  85. 3:13settles, continuously, slowly, year
  86. 3:16after year. Engineers ran the numbers.
  87. 3:19They drilled deep into the seabed,
  88. 3:21studied the different soil layers,
  89. 3:23measured their properties, and built
  90. 3:25mathematical models of how the ground
  91. 3:27would behave under the enormous new
  92. 3:29load.
  93. 3:30They calculated how much the ground
  94. 3:31would compress. They built in a safety
  95. 3:34margin.
  96. 3:34>> [music]
  97. 3:35>> They believed they had accounted for
  98. 3:36everything. They had no idea how badly
  99. 3:39they were about to be proven wrong.
  100. 3:41Construction officially began in 1987,
  101. 3:44and what followed was one of the largest
  102. 3:46earth-moving operations in human
  103. 3:48history.
  104. 3:49First came the perimeter. Massive
  105. 3:51seawalls were built around the future
  106. 3:52island, creating a hard boundary between
  107. 3:55the open ocean and the enormous volume
  108. 3:57of material that would eventually fill
  109. 3:59the space inside them. Then the filling
  110. 4:02began. Dredged and transported material
  111. 4:04placed layer after layer until an empty
  112. 4:07ocean basin became a new piece of land
  113. 4:10rising out of Osaka Bay.
  114. 4:12More than 400 million cubic meters of
  115. 4:15fill material were ultimately used
  116. 4:17across both airport islands.
  117. 4:19Three entire mountains on the mainland
  118. 4:21were excavated and shipped out by barge.
  119. 4:24The finished first island stretched
  120. 4:25around 4 km long sitting in water
  121. 4:28roughly 18 m deep. It was, without
  122. 4:31exaggeration, one of the most expensive
  123. 4:34and ambitious construction projects on
  124. 4:36the planet. And it hadn't even opened
  125. 4:38yet. But heavier the island became, the
  126. 4:40more the seabed underneath began to
  127. 4:42compress. The engineers had created
  128. 4:44land. Now they had to make that land
  129. 4:47stable enough for an airport. So
  130. 4:49engineers attacked the problem from
  131. 4:50below. More than 2 million vertical sand
  132. 4:53drains were installed through the soft
  133. 4:55clay layer beneath the island. Their
  134. 4:57purpose was simple but critical. Give
  135. 4:59the trapped water somewhere to escape.
  136. 5:02Instead of waiting for water to slowly
  137. 5:03work its way through dense clay over
  138. 5:05decades, the drains created vertical
  139. 5:08pathways through the compressible soil.
  140. 5:10The enormous weight of the reclaimed
  141. 5:12island pushed water toward those
  142. 5:14pathways. The water moved out. The clay
  143. 5:17compressed faster and the island settled
  144. 5:19in a more predictable way while
  145. 5:21construction was still happening above.
  146. 5:23This is one of the strangest parts of
  147. 5:25the entire project. Engineers were
  148. 5:27deliberately allowing the future airport
  149. 5:29to sink before the airport was finished.
  150. 5:32They were making the ground settle on
  151. 5:34their terms, controlled, monitored,
  152. 5:36measurable.
  153. 5:38But there was a danger hidden inside
  154. 5:39this plan.
  155. 5:40Uniform settlement can be managed.
  156. 5:43Uneven settlement is different. If one
  157. 5:45part of the airport drops faster than
  158. 5:47another, runways can deform, roads
  159. 5:50develop changes in elevation, pipes can
  160. 5:52shift, buildings can tilt. So, the
  161. 5:55engineers weren't just building an
  162. 5:57island. They were building an island
  163. 5:58that had to remain level, measurable,
  164. 6:01and correctable at every stage. Now,
  165. 6:03construction could move upward. But, the
  166. 6:06engineers couldn't treat this like
  167. 6:07ordinary construction on solid ground.
  168. 6:10Every major structure had to account for
  169. 6:12movement below it. The terminal was the
  170. 6:14most demanding challenge. A massive
  171. 6:16building cannot simply be placed on a
  172. 6:18foundation and forgotten when the ground
  173. 6:20beneath it is expected to keep settling.
  174. 6:23So, the terminal was designed with
  175. 6:24adjustment built directly into its
  176. 6:26structure. Beneath the building are
  177. 6:28hundreds of supporting columns, around
  178. 6:30900 in terminal 1 alone. Settlement at
  179. 6:33those supports is measured individually,
  180. 6:36automatically, on an ongoing basis. If
  181. 6:39one part of the building moves
  182. 6:40differently from another, engineers can
  183. 6:42raise selected columns using hydraulic
  184. 6:45jacks and insert steel plates to
  185. 6:46compensate. The idea is surprisingly
  186. 6:49simple. The ground moves, the structure
  187. 6:51is adjusted, the building keeps
  188. 6:53operating. Runways presented a different
  189. 6:56problem. Aircraft need a long, extremely
  190. 6:59precise surface. Even a small change in
  191. 7:01elevation across thousands of meters can
  192. 7:03create serious maintenance issues. So,
  193. 7:06the runways are monitored constantly for
  194. 7:08settlement, deformation, and surface
  195. 7:10condition.
  196. 7:12When sections move, maintenance crews
  197. 7:14restore required elevation by repairing
  198. 7:16and raising the pavement. This is not a
  199. 7:18one-time construction task. It is an
  200. 7:21ongoing engineering operation, one that
  201. 7:23has continued every single year since
  202. 7:25the airport opened.
  203. 7:27Here's the part almost nobody knew about
  204. 7:29at the time. The island started sinking
  205. 7:31while it was still being built. By 1990,
  206. 7:343 years into construction, with the
  207. 7:36airport still years from opening,
  208. 7:39surveyors measured the land had already
  209. 7:40dropped around 27 ft. Engineers had
  210. 7:43planned for roughly 19 ft of settling
  211. 7:46over a 50-year period. Instead, the
  212. 7:49island was sinking almost 50% faster
  213. 7:51than the original models predicted at a
  214. 7:54rate of around 50 cm per year. For most
  215. 7:57projects, that number alone would have
  216. 7:59triggered a full stop. Instead, Japan
  217. 8:01kept building, adjusting the height of
  218. 8:04runways and terminals to compensate,
  219. 8:06betting that the worst of the sinking
  220. 8:08was a short-term settling phase that
  221. 8:10would slow down over time.
  222. 8:12The movement was expected. It was
  223. 8:14monitored.
  224. 8:15And critically, the rate was declining.
  225. 8:18That was exactly what the engineering
  226. 8:20models had predicted would eventually
  227. 8:21happen. But the total accumulated
  228. 8:23settlement was already far beyond the
  229. 8:25original estimates, and the airport
  230. 8:27hadn't even opened yet. On September
  231. 8:294th, 1994, Kansai International Airport
  232. 8:33officially opened to commercial traffic.
  233. 8:35It was unlike anything the aviation
  234. 8:37world had seen. The first major airport
  235. 8:39in history built entirely on an
  236. 8:41artificial island. A soaring glass and
  237. 8:44steel terminal floating out in the
  238. 8:46middle of the bay connected to the
  239. 8:48mainland by a single massive bridge.
  240. 8:50Planes landing and taking off around the
  241. 8:52clock with no residential noise
  242. 8:54complaints because there were no
  243. 8:56residents for miles. It was hailed as a
  244. 8:58symbol of Japanese engineering at its
  245. 9:00absolute peak. And then, just months
  246. 9:03after opening, the airport faced its
  247. 9:05first real test. The devastating Great
  248. 9:08Hanshin earthquake tore through the
  249. 9:10Kobe-Osaka region in January 1995,
  250. 9:13killing thousands and flattening entire
  251. 9:15neighborhoods on the mainland.
  252. 9:17Kansai Airport, sitting out on its
  253. 9:19artificial island, came through with its
  254. 9:22critical facilities largely intact. The
  255. 9:24island had moved, but the airport kept
  256. 9:27operating.
  257. 9:28And that was exactly what the design was
  258. 9:30supposed to achieve. The structure
  259. 9:32didn't need to live on perfectly
  260. 9:34motionless ground. It needed to survive
  261. 9:36movement without losing its function.
  262. 9:39For a facility already facing skepticism
  263. 9:41about its foundations, surviving one of
  264. 9:44the deadliest earthquakes in modern
  265. 9:45Japanese history was a massive vote of
  266. 9:48confidence.
  267. 9:49By the early 2000s, Kansai wasn't just
  268. 9:52functioning, it was thriving. In 2001,
  269. 9:56the American Society of Civil Engineers
  270. 9:58named it a civil engineering monument of
  271. 10:00the millennium, placing it alongside the
  272. 10:02world's greatest feats of engineering.
  273. 10:05The airport kept expanding. A second
  274. 10:07runway opened in 2007, built on a newly
  275. 10:10reclaimed second island right next to
  276. 10:12the first. In 2012, a dedicated terminal
  277. 10:162 opened to handle the explosion of
  278. 10:18low-cost carriers flying in and out of
  279. 10:20Osaka.
  280. 10:22The annual settlement rate had fallen
  281. 10:23substantially and remained below roughly
  282. 10:2610 cm per year from 2007 onward. On
  283. 10:30paper, Kansai looked unstoppable. Behind
  284. 10:33the scenes, every new structure added
  285. 10:36more weight, and every year added more
  286. 10:38centimeters to a subsidence problem that
  287. 10:41had never actually gone away.
  288. 10:43The island had experienced more than 13
  289. 10:45m of cumulative settlement since
  290. 10:47construction [music] began,
  291. 10:49and the monitoring systems, sensors,
  292. 10:51surveying equipment, automatic
  293. 10:53measurement at hundreds of column
  294. 10:55supports, were tracking every millimeter
  295. 10:58of continued movement year after year.
  296. 11:00In September 2018, the theoretical risk
  297. 11:04turned into a real crisis. Typhoon Jebi,
  298. 11:07one of the strongest storms to hit Japan
  299. 11:09in 25 years, slammed into Osaka Bay.
  300. 11:13Storm surge combined with the airport's
  301. 11:15already lowered elevation to send
  302. 11:17seawater flooding directly across the
  303. 11:19runway and into the lower levels of the
  304. 11:21terminal.
  305. 11:22Then it got worse. A massive oil tanker,
  306. 11:25torn loose by the storm, slammed
  307. 11:27directly into the airport's only
  308. 11:29connecting bridge, the sole link between
  309. 11:31the island the mainland. Thousands of
  310. 11:34passengers were trapped on the island
  311. 11:35for hours, unable to leave. Cargo,
  312. 11:39equipment, and electrical systems were
  313. 11:41flooded and damaged. For the first time,
  314. 11:44the world watched in real time as
  315. 11:46Kansai's sinking foundations and its
  316. 11:49vulnerability to the sea stopped being
  317. 11:51an engineering footnote and became a
  318. 11:53full-blown emergency.
  319. 11:55The storm didn't destroy the airport,
  320. 11:58but it revealed something important. The
  321. 12:00battle between this island and the ocean
  322. 12:02was not abstract. It was ongoing, and it
  323. 12:05had just shown everyone exactly what
  324. 12:07losing that battle could look like.
  325. 12:09In the years since Typhoon Jebi, Kansai
  326. 12:12operators haven't slowed down. If
  327. 12:14anything, they've doubled down. Seawalls
  328. 12:16around the island have been raised again
  329. 12:18and again to stay ahead of both
  330. 12:20subsidence and rising sea levels.
  331. 12:23Engineers have installed elevated
  332. 12:25support structures underneath sections
  333. 12:27of retaining walls to keep them from
  334. 12:28buckling under their own weight.
  335. 12:31Monitoring stations across the island
  336. 12:32now track [music] ground movement down
  337. 12:34to the centimeter every single year.
  338. 12:37The engineers aren't just watching. They
  339. 12:39are correcting.
  340. 12:41When a runway section drops, it is
  341. 12:43raised or resurfaced. When a structural
  342. 12:45support settles differently from its
  343. 12:47neighbors, it is adjusted with hydraulic
  344. 12:49jacks and steel plates. When drainage or
  345. 12:52road surfaces change elevation, they are
  346. 12:54repaired.
  347. 12:56Every adjustment is part of a long-term
  348. 12:58response to geology that has never
  349. 13:00stopped moving.
  350. 13:01And despite everything, Kansai remains
  351. 13:04one of the busiest airports in Japan,
  352. 13:06handling tens of millions of passengers
  353. 13:08a year with authorities actively working
  354. 13:10to expand its capacity even further.
  355. 13:13It's a strange kind of coexistence. An
  356. 13:16airport that everyone acknowledges is
  357. 13:18still sinking being expanded to handle
  358. 13:20even more traffic than before.
  359. 13:22So, where does this actually end? Some
  360. 13:24projections suggest that if current
  361. 13:26trends continue, combined with rising
  362. 13:29global sea levels driven by climate
  363. 13:30change, portions of the island could dip
  364. 13:33below sea level within the coming
  365. 13:34decades. Some estimates point toward the
  366. 13:37middle of this century, around 2056, as
  367. 13:40a critical threshold. That date might
  368. 13:43sound far away. It isn't. It's closer to
  369. 13:46today than the airport's original
  370. 13:48opening in 1994.
  371. 13:50Nobody is claiming Kansai will simply
  372. 13:52vanish overnight. Subsidence naturally
  373. 13:55slows as the ground beneath it
  374. 13:56compresses and stabilizes over time, and
  375. 13:59the data already shows the rate of
  376. 14:01movement has dropped dramatically from
  377. 14:03the early years.
  378. 14:04But every seawall raised, every support
  379. 14:06column adjusted, every emergency flood
  380. 14:09barrier installed, is a sign of a battle
  381. 14:11that isn't over. It's just being
  382. 14:13managed, one expensive year at a time.
  383. 14:16Kansai International Airport isn't just
  384. 14:19a story about one sinking island in
  385. 14:20Japan. It's a preview. Around the world,
  386. 14:24cities and critical infrastructure are
  387. 14:26being built on reclaimed land, low-lying
  388. 14:28coastlines, and floodplains, racing
  389. 14:31against the same two forces working
  390. 14:33against Kansai. The slow compression of
  391. 14:36soft ground, and the rising ocean
  392. 14:38pressing in from every side. Kansai
  393. 14:40proves that even with unlimited budgets,
  394. 14:42world-class engineers, and decades of
  395. 14:45precise monitoring, nature negotiates on
  396. 14:47its own terms. It doesn't matter how
  397. 14:50much money you spend. If you build
  398. 14:52against physics, physics eventually
  399. 14:54sends the bill.
  400. 14:55But Kansai also proves something else.
  401. 14:58Engineers didn't build something that
  402. 14:59would never move. They built something
  403. 15:01that could move, and then be corrected.
  404. 15:04They accepted the forces they couldn't
  405. 15:06eliminate, and created a system capable
  406. 15:08of adapting to them, year after year,
  407. 15:11decade after decade.
  408. 15:13Japan built one of the most audacious
  409. 15:15airports on Earth, out in the middle of
  410. 15:17the sea. More than 30 years later, it's
  411. 15:20still standing, still flying tens of
  412. 15:22millions of passengers a year, and still
  413. 15:25quietly sinking beneath them. And every
  414. 15:28time an aircraft lands safely on that
  415. 15:30artificial island, it is proof of what
  416. 15:32happened here. Not that the ocean was
  417. 15:34conquered, not that the seabed was made
  418. 15:37perfectly solid, but that engineers
  419. 15:39learned to build a system that could
  420. 15:41keep working while the ground beneath it
  421. 15:43slowly changed. If you found this as
  422. 15:45insane as we did, hit subscribe because
  423. 15:48we cover the world's most extreme
  424. 15:50engineering disasters and marvels every
  425. 15:52single week. Drop a comment below. Do
  426. 15:55you think Kansai Airport will still be
  427. 15:56operating in 2056, or has the ocean
  428. 15:59already won this fight? And the next
  429. 16:01video on your screen right now is just
  430. 16:03as wild. Go watch it.

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