How To Select The Right Material For Your Product Design? — Transcript
Full transcript
- 0:00are you searching for the right material
- 0:01for your product's design material
- 0:03selection can be complex with countless
- 0:05factors to consider luckily in this
- 0:07video we will cover six tips to find the
- 0:10right material for your product as well
- 0:12as go over the benefits of testing
- 0:13different
- 0:15materials When selecting a material for
- 0:17your project it's important to follow
- 0:19these six tips first ask what it is
- 0:21doing plan for environmental conditions
- 0:24Define functional tolerances involve
- 0:26your converter and other manufacturing
- 0:28Partners in the discussion consider
- 0:30formatting options and be aware of
- 0:32design
- 0:37flexibility the primary consideration in
- 0:39material selection is functionality the
- 0:41material should align with the purpose
- 0:43of the part such as providing insulation
- 0:45sealing heat management or shock
- 0:47absorption by defining the parts
- 0:50intended purpose you narrow down the
- 0:51materials that inherently meet those
- 0:57needs environmental factors
- 0:59significantly impact the material's
- 1:01performance the first question to answer
- 1:03is the application inside or outside
- 1:05some materials expand or contract with
- 1:07temperature changes or react to humidity
- 1:10leading to deformations that can
- 1:11interfere with automatic placement or
- 1:14degrade the part's performance for
- 1:16instance adhesives may lose bonding
- 1:17strength in cold environments or even
- 1:19fail to adhere altogether this
- 1:21consideration can prevent issues such as
- 1:23warping peeling or other
- 1:28failures tight tolerances are often
- 1:31specified in product designs but this
- 1:33can lead to higher costs or production
- 1:35difficulties especially with flexible
- 1:37materials like thick Foams or firm
- 1:39rubbers overly tight tolerances require
- 1:42more precise manufacturing techniques
- 1:44which may not be necessary for the part
- 1:46to function effectively instead
- 1:48determine and apply functional
- 1:50tolerances that are essential to your
- 1:52application this approach not only
- 1:54reduces cost but allows for the
- 1:55selection of a wider range of materials
- 2:02early collaboration with your converter
- 2:05or other manufacturing Partners is
- 2:06invaluable converters can provide
- 2:08insights into material options suggest
- 2:11Alternatives and offer feedback on
- 2:13cost-effective manufacturable materials
- 2:15based on their experience with suppliers
- 2:17and Equipment converters can assist in
- 2:19evaluating the compatibility of the
- 2:20material with the production processes
- 2:22offer sample roles for testing and
- 2:24compare similar materials from multiple
- 2:26suppliers to find the most practical
- 2:28choice this collaboration helps prevent
- 2:30future issues down the line and helps
- 2:32provide a great balance of
- 2:33manufacturability and
- 2:38usability materials are often available
- 2:41in forms such as sheets or rolls which
- 2:43may not be compatible with your
- 2:45manufacturing process rotary die cutting
- 2:47a popular method for high volume
- 2:49production works best with materials on
- 2:51Long rolls to minimize machine downtime
- 2:53longer rolls mean less frequent changes
- 2:55and smoother production flow whereas
- 2:57short rolls could increase setup time
- 2:59and reduce efficienc icy if a material
- 3:01is limited to Shorter formats or sheets
- 3:03exploring alternative materials that
- 3:05come in roll format could significantly
- 3:07cut costs and improve production
- 3:12speed some materials become locked in to
- 3:15a design early in the process or if
- 3:18they're required for regulatory approval
- 3:19like an FDA clearance this can limit
- 3:22options and create challenges if the
- 3:24initial material proves inefficient or
- 3:26costly however if you are open to
- 3:28Alternatives manufacturers may suggest
- 3:30more practical affordable materials that
- 3:32provide similar
- 3:38functionality testing your material
- 3:40selection is essential to guarantee that
- 3:42it'll perform as promised in your final
- 3:44assembly real life testing provides
- 3:46insights beyond what technical data
- 3:48sheets may offer allowing you to gauge
- 3:51durability fit and performance testing
- 3:53prototypes also helps prevent costly
- 3:56design changes later on in the process
- 3:58finding materials can be challenging job
- 4:00but working with an experienced
- 4:02converter can help you test and find
- 4:04functional materials to learn more about
- 4:06flexible materials feel free to check
- 4:08out our Learning Center or reach out to
- 4:09us directly thanks for
- 4:15[Music]
- 4:28watching what
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