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How To Select The Right Material For Your Product Design? — Transcript

by Adhesive and Die Cutting University · 612 words · 113 segments · language en · Watch on YouTube

Full transcript

  1. 0:00are you searching for the right material
  2. 0:01for your product's design material
  3. 0:03selection can be complex with countless
  4. 0:05factors to consider luckily in this
  5. 0:07video we will cover six tips to find the
  6. 0:10right material for your product as well
  7. 0:12as go over the benefits of testing
  8. 0:13different
  9. 0:15materials When selecting a material for
  10. 0:17your project it's important to follow
  11. 0:19these six tips first ask what it is
  12. 0:21doing plan for environmental conditions
  13. 0:24Define functional tolerances involve
  14. 0:26your converter and other manufacturing
  15. 0:28Partners in the discussion consider
  16. 0:30formatting options and be aware of
  17. 0:32design
  18. 0:37flexibility the primary consideration in
  19. 0:39material selection is functionality the
  20. 0:41material should align with the purpose
  21. 0:43of the part such as providing insulation
  22. 0:45sealing heat management or shock
  23. 0:47absorption by defining the parts
  24. 0:50intended purpose you narrow down the
  25. 0:51materials that inherently meet those
  26. 0:57needs environmental factors
  27. 0:59significantly impact the material's
  28. 1:01performance the first question to answer
  29. 1:03is the application inside or outside
  30. 1:05some materials expand or contract with
  31. 1:07temperature changes or react to humidity
  32. 1:10leading to deformations that can
  33. 1:11interfere with automatic placement or
  34. 1:14degrade the part's performance for
  35. 1:16instance adhesives may lose bonding
  36. 1:17strength in cold environments or even
  37. 1:19fail to adhere altogether this
  38. 1:21consideration can prevent issues such as
  39. 1:23warping peeling or other
  40. 1:28failures tight tolerances are often
  41. 1:31specified in product designs but this
  42. 1:33can lead to higher costs or production
  43. 1:35difficulties especially with flexible
  44. 1:37materials like thick Foams or firm
  45. 1:39rubbers overly tight tolerances require
  46. 1:42more precise manufacturing techniques
  47. 1:44which may not be necessary for the part
  48. 1:46to function effectively instead
  49. 1:48determine and apply functional
  50. 1:50tolerances that are essential to your
  51. 1:52application this approach not only
  52. 1:54reduces cost but allows for the
  53. 1:55selection of a wider range of materials
  54. 2:02early collaboration with your converter
  55. 2:05or other manufacturing Partners is
  56. 2:06invaluable converters can provide
  57. 2:08insights into material options suggest
  58. 2:11Alternatives and offer feedback on
  59. 2:13cost-effective manufacturable materials
  60. 2:15based on their experience with suppliers
  61. 2:17and Equipment converters can assist in
  62. 2:19evaluating the compatibility of the
  63. 2:20material with the production processes
  64. 2:22offer sample roles for testing and
  65. 2:24compare similar materials from multiple
  66. 2:26suppliers to find the most practical
  67. 2:28choice this collaboration helps prevent
  68. 2:30future issues down the line and helps
  69. 2:32provide a great balance of
  70. 2:33manufacturability and
  71. 2:38usability materials are often available
  72. 2:41in forms such as sheets or rolls which
  73. 2:43may not be compatible with your
  74. 2:45manufacturing process rotary die cutting
  75. 2:47a popular method for high volume
  76. 2:49production works best with materials on
  77. 2:51Long rolls to minimize machine downtime
  78. 2:53longer rolls mean less frequent changes
  79. 2:55and smoother production flow whereas
  80. 2:57short rolls could increase setup time
  81. 2:59and reduce efficienc icy if a material
  82. 3:01is limited to Shorter formats or sheets
  83. 3:03exploring alternative materials that
  84. 3:05come in roll format could significantly
  85. 3:07cut costs and improve production
  86. 3:12speed some materials become locked in to
  87. 3:15a design early in the process or if
  88. 3:18they're required for regulatory approval
  89. 3:19like an FDA clearance this can limit
  90. 3:22options and create challenges if the
  91. 3:24initial material proves inefficient or
  92. 3:26costly however if you are open to
  93. 3:28Alternatives manufacturers may suggest
  94. 3:30more practical affordable materials that
  95. 3:32provide similar
  96. 3:38functionality testing your material
  97. 3:40selection is essential to guarantee that
  98. 3:42it'll perform as promised in your final
  99. 3:44assembly real life testing provides
  100. 3:46insights beyond what technical data
  101. 3:48sheets may offer allowing you to gauge
  102. 3:51durability fit and performance testing
  103. 3:53prototypes also helps prevent costly
  104. 3:56design changes later on in the process
  105. 3:58finding materials can be challenging job
  106. 4:00but working with an experienced
  107. 4:02converter can help you test and find
  108. 4:04functional materials to learn more about
  109. 4:06flexible materials feel free to check
  110. 4:08out our Learning Center or reach out to
  111. 4:09us directly thanks for
  112. 4:15[Music]
  113. 4:28watching what

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