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How Fireworks Are Made: Secrets of Explosive Art Revealed! ๐ŸŽ† โ€” Transcript

by Factory Secrets: How It's Made ยท 4,463 words ยท 724 segments ยท language en ยท Watch on YouTube

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  1. 0:01ready to explode with
  2. 0:02curiosity in this video we're about to
  3. 0:05open some top secret doors to the world
  4. 0:07of fireworks and firecrackers things you
  5. 0:09never even knew existed stick around and
  6. 0:12you'll see how a simple blend of
  7. 0:14gunpowder turns into the magic behind
  8. 0:16the brightest blasts you'll get the
  9. 0:18lowdown on the wild history behind their
  10. 0:20creation and the unusual secrets of
  11. 0:23Master pyro technicians this segment
  12. 0:25will get your heart pounding faster
  13. 0:27trust me watch till the end cuz the best
  14. 0:30part is still ahead stay with us all the
  15. 0:32way through and you'll find out
  16. 0:33something that'll totally flip your
  17. 0:34perspective don't miss
  18. 0:38out firecrackers they're the more
  19. 0:41hot-headed guys in this family their
  20. 0:43main trick it's all about the sound not
  21. 0:45the show sure they're simpler in design
  22. 0:48but they deliver the same kind of magic
  23. 0:50noise and pure adrenaline like fireworks
  24. 0:54firecrackers use black powder as their
  25. 0:56base but the approach here is a bit more
  26. 0:58straightforward the key is nailing the
  27. 1:01right balance to get a powerful boom
  28. 1:03without any extra fancy effects
  29. 1:06typically a firecracker contains a black
  30. 1:08powder mixture a casing and a fuse we'll
  31. 1:12get into what's inside later but for now
  32. 1:14let's talk about the casing it's usually
  33. 1:17a paper or cardboard cylinder that holds
  34. 1:19everything together the materials got to
  35. 1:21be strong enough to hold off the blast
  36. 1:23till the big moment but not so tough
  37. 1:25that it creates dangerous shrapnel the
  38. 1:28fuse is the most critical part it sets
  39. 1:30off the entire explosive process it
  40. 1:33could be a thin cotton wick soaked in
  41. 1:35chemicals or more modern ignition
  42. 1:38systems how are firecrackers made all
  43. 1:41the ingredients for the black powder mix
  44. 1:43are measured out with serious Precision
  45. 1:45then blend it to get the perfect
  46. 1:47consistency accuracy is huge here just a
  47. 1:51little extra salt peter can make the
  48. 1:53explosion go wild too little and the
  49. 1:55firecracker won't ignite at all paper or
  50. 1:58cardboard tubes are cut to the needed
  51. 2:00length then carefully loaded with the
  52. 2:02black powder mixture these casings
  53. 2:04typically have sealed ends to build up
  54. 2:06just the right pressure for the
  55. 2:08explosion at the top of the firecracker
  56. 2:10a small hole is made for the fuse the
  57. 2:12fuse is inserted and held in place with
  58. 2:15glue or a special
  59. 2:17sealant the bottom and top edges of the
  60. 2:19firecracker are sealed tightly often
  61. 2:21using glue or heat bonding this ensures
  62. 2:24safe storage and
  63. 2:25transportation next the firecrackers
  64. 2:28undergo careful testing manufacturers
  65. 2:31check the sound level ignition speed and
  66. 2:33quality of the explosion not all
  67. 2:35firecrackers are created equal cheap
  68. 2:38ones often have uneven filling weaker
  69. 2:40sound and a bigger risk of misfiring
  70. 2:43they use lower quality materials like
  71. 2:45plain paper instead of sturdier
  72. 2:49cardboard highquality firecracker
  73. 2:51casings are made from sturdy yet
  74. 2:54lightweight material the black powder
  75. 2:56mixture inside is evenly distributed for
  76. 2:59a consistent effect effect the fuses
  77. 3:01have a precise burn time to give you
  78. 3:02enough seconds to back off to a safe
  79. 3:04distance making firecrackers is no joke
  80. 3:07pyrot Technics plants follow strict
  81. 3:09safety rules workers operate in small
  82. 3:12Crews wear anti-static clothing and
  83. 3:15handle only minimal amounts of mixture
  84. 3:17at any one time to reduce the risk of
  85. 3:19accidental
  86. 3:21explosions why are firecrackers so loud
  87. 3:24this question comes up a lot the deal is
  88. 3:27a firecracker explosion isn't just a
  89. 3:29chemical reaction it's a massive release
  90. 3:32of energy in a confined space when the
  91. 3:34powder Burns it releases hot gases that
  92. 3:37expand super fast creating a powerful
  93. 3:40shock wave and since the casing is
  94. 3:41tightly packed that wave comes with the
  95. 3:43trademark boom sound we all
  96. 3:49know the word firecracker comes from the
  97. 3:52French petar meaning a blast like
  98. 3:55fireworks firecrackers Trace their Roots
  99. 3:58back to China initially they were used
  100. 4:01to scare off evil spirits and only later
  101. 4:03did they become a popular form of
  102. 4:05entertainment today fir crackers are an
  103. 4:08essential part of many celebrations and
  104. 4:10festivals around the globe but their
  105. 4:12history shows that even the simplest
  106. 4:14things can have deep roots and a
  107. 4:16fascinating Evolution so the next time
  108. 4:18you hear that familiar bang remember
  109. 4:21just how much skill history and
  110. 4:23technique is packed into each tiny
  111. 4:27firecracker when it comes to making fire
  112. 4:29fireworks you also start by mixing
  113. 4:31gunpowder with other components if you
  114. 4:34think of gunpowder as the engine of the
  115. 4:36firework then the other materials are
  116. 4:38the artists who create that explosion of
  117. 4:40color light and shape to get bright
  118. 4:43Sparks you need metal powders like
  119. 4:46aluminum magnesium and titanium shavings
  120. 4:49for vivid colors you rely on metal salts
  121. 4:52such as strontium barium copper and
  122. 4:54sodium to boost the energy of the blast
  123. 4:57you add ingredients like potassium
  124. 4:59nitrate perchlorates and charcoal these
  125. 5:01act as oxidizers and fuels and to hold
  126. 5:04it all together you use binding agents
  127. 5:07like water soluble glues each component
  128. 5:10is first ground into the finest possible
  129. 5:12powder picture shining metal particles
  130. 5:14dancing in the light as the master
  131. 5:16prepares them for blending these powders
  132. 5:19are so lightweight it's almost as if
  133. 5:21they're suspended in midair like some
  134. 5:23kind of magical dust the most important
  135. 5:26step starts when the ingredients go into
  136. 5:28a mill filled with ceramic or wooden
  137. 5:30balls these balls rotate gently grinding
  138. 5:33the mix into a perfectly uniform blend
  139. 5:35there's a soft rustle and a light
  140. 5:37tapping sound kind of a subtle Rhythm
  141. 5:40reminding you that a future burst of
  142. 5:41colors is being born as for mixing the
  143. 5:44ingredients by hand at traditional
  144. 5:47production sites this step is done with
  145. 5:49great care and reverence Specialists
  146. 5:51slowly and carefully blend the
  147. 5:53ingredients with wooden or copper
  148. 5:55paddles why so slow because even a
  149. 5:57single stray spark could set the the
  150. 5:59whole thing off the mixture looks like a
  151. 6:02shimmering sand where each component has
  152. 6:05its role to play to avoid accidental
  153. 6:07explosions the mixture is often
  154. 6:09moistened water doesn't just make the
  155. 6:12process safer it adds a sort of
  156. 6:14mysterious Alchemy as gunpowder and
  157. 6:16colorant form tiny
  158. 6:18granules the smallest mistake can cause
  159. 6:21a tragedy you know what pyot Technic
  160. 6:23Masters do before they start working
  161. 6:26they remove all metal objects even
  162. 6:28wedding rings to prevent Sparks in many
  163. 6:31Labs cell phones are strictly forbidden
  164. 6:33and employees wear anti-static clothing
  165. 6:36even the air matters conditions are kept
  166. 6:38humid enough so that mixes don't dry out
  167. 6:40and become dangerously volatile before
  168. 6:43packing the mixture into the casing the
  169. 6:45Masters test how it burns a small sample
  170. 6:48is ignited and everyone holds their
  171. 6:50breath is that the perfect shade of blue
  172. 6:53are the Sparks bright enough it's like a
  173. 6:55dress rehearsal before the Big Show
  174. 7:00creating shapes and colors that's the
  175. 7:02coolest part of production want a heart
  176. 7:05or a star in the sky it all depends on
  177. 7:07how the stars are arranged these are
  178. 7:10tiny pellets with a special composition
  179. 7:12where did those brilliant Reds greens
  180. 7:14and blues come from all thanks to
  181. 7:17chemical compounds for instance barium
  182. 7:20makes green strontium makes red and
  183. 7:22copper makes blue once all the
  184. 7:24components are prepped the next crucial
  185. 7:26step is filling the casing Where The
  186. 7:28Heart of the future firework is born
  187. 7:31it's right here that the explosive mix
  188. 7:33and colorant become a finished product
  189. 7:35capable of painting the night sky in
  190. 7:37every color of the
  191. 7:40rainbow the casing is a shell that holds
  192. 7:43all the fireworks Parts together it's
  193. 7:46made from special materials that can
  194. 7:48handle high pressure and heat yet remain
  195. 7:50light enough to shoot into the sky
  196. 7:52cylindrical shapes are perfect for
  197. 7:54forming sharp patterns like Rings
  198. 7:56chrysanthemums or peonies while spheric
  199. 7:59shells create symmetrical
  200. 8:01three-dimensional effects like a glowing
  201. 8:03orb exploding into hundreds of Sparks
  202. 8:06The Filling process is super important
  203. 8:08because the exact placement of
  204. 8:09components ensures the desired effect
  205. 8:12let's break it down step by
  206. 8:14step first you take cylindrical or
  207. 8:17spherical shells usually made of
  208. 8:19cardboard plastic or specially treated
  209. 8:22paper with fire resistant properties
  210. 8:24spars typically come in two hes that
  211. 8:27will be joined later it's crucial that
  212. 8:29the casing is airtight that guarantees
  213. 8:32the explosion happens at the right
  214. 8:33moment with the right intensity the
  215. 8:35black powder charge acting as the main
  216. 8:37engine sits at the center it's
  217. 8:39responsible for propelling the firework
  218. 8:41Skyward and making sure it explodes
  219. 8:44properly around that charge the
  220. 8:46colorance and special effect mixtures
  221. 8:48are arranged each tiny star element is
  222. 8:51placed by hand or using special machines
  223. 8:54these stars are what we call the pellets
  224. 8:57that burn in the sky for spherical
  225. 9:00shells these stars are placed evenly so
  226. 9:03that when it explodes it forms a perfect
  227. 9:05sphere of light in cylindrical shells
  228. 9:08charges are often laid in layers or
  229. 9:10formed into specific patterns depending
  230. 9:13on the planned Effect one standard
  231. 9:15spherical firework can hold about 200 to
  232. 9:18300 pellets large multi-layer shells
  233. 9:22might have over 1,000 of them to ensure
  234. 9:25the firework explodes at the right time
  235. 9:27a time delay fuse is added a small tube
  236. 9:30filled with a slower burning composition
  237. 9:33this timer connects to the main charge
  238. 9:35providing a delay between the Rockets
  239. 9:37launch and the burst in the
  240. 9:41sky after all elements are in place
  241. 9:43they're secured with a special paste or
  242. 9:45paper spacers this keeps every component
  243. 9:48locked in position during the launch the
  244. 9:50casing might then be wound tightly with
  245. 9:52string or glued for extra rigidity
  246. 9:55crafting one large professional grade
  247. 9:57firework can take up to 4 hours
  248. 10:00considering all the careful assembly and
  249. 10:01testing for a massive show with several
  250. 10:04thousand shells pyrot technicians might
  251. 10:06work for a few months
  252. 10:08straight the spherical shape is the
  253. 10:11classic standard in pyot Technics giving
  254. 10:13an even spread of stars and creating
  255. 10:15that perfect circular effect filling
  256. 10:18such a shell requires even more skill
  257. 10:21each star is placed by hand around the
  258. 10:23central charge it's all on the Master's
  259. 10:26shoulders how the components are
  260. 10:28arranged will Define how the explosion
  261. 10:30looks for example to create a smiley
  262. 10:33face in the sky the pellets are laid out
  263. 10:35in the shape of a face when the powder
  264. 10:38ignites those pellets spread out just
  265. 10:40right forming the intended pattern every
  266. 10:43year over 200,000 short tons of
  267. 10:46fireworks are produced worldwide China
  268. 10:49is the leader here accounting for about
  269. 10:5190% of the global output for major
  270. 10:53holidays like Independence Day in the
  271. 10:55United States or New Year's Eve in
  272. 10:57Sydney up to 10,000 thousand separate
  273. 11:00fireworks might be launched in a single
  274. 11:02night such a display can last over 20
  275. 11:05minutes and sometimes costs as much as
  276. 11:07$5
  277. 11:08million despite the beauty of fireworks
  278. 11:11safety stats are pretty alarming in the
  279. 11:13United States each year up to 10,000
  280. 11:16injuries are reported due to improper
  281. 11:18use of pyrot Technics with about 70% of
  282. 11:21the injured being young people under 20
  283. 11:23years
  284. 11:25old sell 100 million pairs of shoes in a
  285. 11:28year what kind of of production can pull
  286. 11:30that off you won't believe it but Crocs
  287. 11:32did just that today we're going to walk
  288. 11:35the path of the world's lightest
  289. 11:36Footwear from a polymer bead to a cult
  290. 11:39favorite and from that cult we'll move
  291. 11:42on to recycling these shoes Crocs was
  292. 11:44founded in 2002 and their products
  293. 11:46instantly took over the
  294. 11:49world the manufacturing process of Crocs
  295. 11:51is pretty complex it all starts with the
  296. 11:54raw materials they're the key to Croc's
  297. 11:56success the material they're made of is
  298. 11:58called croslite a patented foam resin
  299. 12:01that provides lightness comfort and
  300. 12:03durability it's not just rubber shoes
  301. 12:06like many people think but a special
  302. 12:08closed cell foam material crosslite is a
  303. 12:11type of ethylene vinyl acetate a polymer
  304. 12:14material that boasts water resistance
  305. 12:16cushioning properties and high wear
  306. 12:18resistance polymers for cross light are
  307. 12:21produced from oil or natural gas which
  308. 12:23are processed into polyethylene large
  309. 12:26chemical Enterprises located in Asia
  310. 12:28Europe and the USA Supply this raw
  311. 12:31material to Crocs factories the raw
  312. 12:33material is transported in the form of
  313. 12:35pellets they're easily shipped in large
  314. 12:38containers and stored in dry conditions
  315. 12:40until production Begins the main Crocs
  316. 12:43manufacturing factories are located in
  317. 12:45Asia Vietnam China and Indonesia these
  318. 12:48countries have access to Affordable
  319. 12:50labor large volumes of raw materials and
  320. 12:52robust
  321. 12:54Logistics the name Crocs comes from the
  322. 12:56word crocodile because these animals can
  323. 12:59live both in water and on land just like
  324. 13:01these shoes now let's head over to the
  325. 13:04production line bro check out how these
  326. 13:06guys load the pellets into a special
  327. 13:08machine where they're heated to high
  328. 13:09temperatures it's seriously hot the
  329. 13:12melting temperature of the material
  330. 13:14reaches 400ยฐ F the material melts and
  331. 13:17becomes liquid resembling thick cream
  332. 13:20the liquid polymer is poured into
  333. 13:22special molds that shape the shoes the
  334. 13:24molds are subjected to high pressure
  335. 13:26ensuring all the details are filled
  336. 13:28tightly excess polymer oozes out under
  337. 13:31pressure from the mold kind of like
  338. 13:33creme brulee if it weren't for the smell
  339. 13:35in the factory you'd be tempted to take
  340. 13:36a bite right but it's definitely not
  341. 13:39something
  342. 13:40edible as it cools down the material
  343. 13:43expands creating cross light's unique
  344. 13:45closed cell foam structure this provides
  345. 13:48lightness elasticity and softness water
  346. 13:51resistance and antibacterial properties
  347. 13:55the shoes weigh on average only about 5
  348. 13:57to 7 o confess it who's going to run off
  349. 14:00to weigh their Crocs after watching this
  350. 14:01video but let's keep going bro shoes
  351. 14:04made from these amazing pellets don't
  352. 14:06absorb odors and are easy to clean but
  353. 14:09all this happens after they're taken out
  354. 14:11of the mold that's when the excess
  355. 14:13material is trimmed off and the edges
  356. 14:16are smoothed look how quickly and
  357. 14:18precisely these guys work the surface is
  358. 14:21polished to avoid burs or roughness it
  359. 14:24takes less than 5 minutes to produce one
  360. 14:26pair of Crocs
  361. 14:29after trimming the excess material from
  362. 14:31the mold the cut edges are treated with
  363. 14:33grinding machines this is done to remove
  364. 14:35sharp edges burs or irregularities left
  365. 14:38after trimming first they use abrasive
  366. 14:41belts or discs with medium grit which
  367. 14:44quickly remove large irregularities
  368. 14:46rotating grinding tools allow the edges
  369. 14:48to be processed evenly and replicate the
  370. 14:51shape of the sole and the upper part of
  371. 14:53the Croc then the workers move on to
  372. 14:55fine polishing to ensure the surface is
  373. 14:58soft and smooth smooth they use fine
  374. 15:00grit abrasives like sanding sponges this
  375. 15:03stage removes microscopic roughness that
  376. 15:05could cause discomfort when wearing for
  377. 15:08particularly sensitive areas like the
  378. 15:10edges of the ventilation holes they use
  379. 15:12hand tools like sanding sponges or
  380. 15:14polishing pads hand polishing guarantees
  381. 15:17the absence of even the smallest Burrs
  382. 15:20in the US the military uses them as
  383. 15:22shower shoes because they're
  384. 15:24waterresistant and dry
  385. 15:27quickly other elements are added to the
  386. 15:29finished shoes namely straps and jbits
  387. 15:33the straps for securing are attached
  388. 15:35separately they're made from the same
  389. 15:36material or from more rigid polymers
  390. 15:39rivets are installed on the straps
  391. 15:41allowing them to move what kind of jbits
  392. 15:44do you have jbits are decorative
  393. 15:46accessories that attach to the
  394. 15:48ventilation holes of Crocs they allow
  395. 15:50you to personalize your shoes by adding
  396. 15:52elements that reflect your individuality
  397. 15:55Hobbies or even mood the idea for
  398. 15:58decorating rocks came about in 2005 it
  399. 16:01was invented by Sher shitsky a mom who
  400. 16:05together with her kids came up with a
  401. 16:06way to Adorn Crocs with tiny plastic
  402. 16:09charms let's all write in the comments
  403. 16:12thank you
  404. 16:13Sherry Sherry used regular decorative
  405. 16:15buttons that her kids attached to the
  406. 16:17ventilation holes on their Crocs the
  407. 16:20idea was so popular among friends and
  408. 16:22acquaintances that it eventually turned
  409. 16:24into a full-fledged business in 2006 the
  410. 16:28Crocs brand bought bought the idea for
  411. 16:29$10 million adding jibbit to their
  412. 16:32official product
  413. 16:33lineup jibbit are small decorative
  414. 16:36elements made from soft plastic or
  415. 16:38silicone they have unique shapes and a
  416. 16:40special fastening mechanism jbits can be
  417. 16:42in the form of symbols emojis logos
  418. 16:45favorite movie characters animals plants
  419. 16:48inscriptions and so on the back of the
  420. 16:50jibit has a small stem or pin that fits
  421. 16:53into the ventilation hole of the Crocs
  422. 16:55thanks to the material's elasticity the
  423. 16:58jibit easily inserts and holds very
  424. 17:00securely first designers create sketches
  425. 17:03of future charms these can be popular
  426. 17:05symbols current memes or seasonal themes
  427. 17:08for example snowmen in Winter or
  428. 17:11sunflowers in summer after the design is
  429. 17:14approved three-dimensional models are
  430. 17:16created which are used to form
  431. 17:17production molds liquid plastic or
  432. 17:20silicone is poured into molds with
  433. 17:22detailed designs after cooling the
  434. 17:24material solidifies retaining the shape
  435. 17:27of the charm simultaneous ly the back
  436. 17:29fastening part is formed ensuring a
  437. 17:31secure connection with the Crocs in 2021
  438. 17:35a unique jibbitz was sold at auction for
  439. 17:37$10,000 it was made of gold and adorned
  440. 17:40with
  441. 17:41diamonds as for coloring and applying
  442. 17:43patterns various techniques are used
  443. 17:45here as you can see color is added at
  444. 17:47the stage of melting the pellets so that
  445. 17:49the color is evenly distributed
  446. 17:51throughout the structure and to create
  447. 17:53print they use laser engraving or
  448. 17:55printing techniques each pair undergos
  449. 17:57quality checks for compliance with shape
  450. 18:00color and absence of defects if defects
  451. 18:03are found such pairs are discarded or
  452. 18:05sent for recycling and that's the end of
  453. 18:07the production cycle the finished Crocs
  454. 18:10are packed into boxes and transported by
  455. 18:12sea containers or by air to warehouses
  456. 18:14around the
  457. 18:15world Crocs are comfortable shoes but
  458. 18:18they present an environmental challenge
  459. 18:21the cross- light material isn't a
  460. 18:22traditional plastic at the same time the
  461. 18:25Crocs brand is making efforts to make
  462. 18:27its products more eco-friendly and to
  463. 18:29find effective ways to reuse old shoes
  464. 18:32the patented foam material doesn't
  465. 18:34decompose naturally so if you throw out
  466. 18:36old Crocs they can remain in landfills
  467. 18:38for decades crosslite doesn't lend
  468. 18:41itself to standard plastic recycling
  469. 18:43methods due to its unique chemical
  470. 18:45structure recycling requires special
  471. 18:47technologies that most waste processing
  472. 18:50facilities don't have you get it bro
  473. 18:52they invented a unique durable material
  474. 18:55but now the problem is what to do with
  475. 18:57it afterward in the past Crocs
  476. 19:00implemented a program to collect old
  477. 19:02Crocs they disinfected refurbished and
  478. 19:05passed them on to people in developing
  479. 19:07countries so we're cluttering up not our
  480. 19:10own country but those who don't have a
  481. 19:12choice controversial idea huh that's why
  482. 19:15the program was discontinued but it
  483. 19:17inspired the creation of new Eco
  484. 19:20initiatives in some Croc stores you can
  485. 19:23leave your old shoes which are sent for
  486. 19:25Research into reuse or for conversion
  487. 19:28into energy resources today old Crocs
  488. 19:31are sometimes used to obtain energy
  489. 19:33through the process of pyrolysis
  490. 19:35crosslite is burned in special furnaces
  491. 19:38and the energy obtained is used for heat
  492. 19:40or electricity production admit it
  493. 19:42that's a pretty good look also after
  494. 19:45shredding old Crocs can serve as the
  495. 19:47basis for new materials such as rubber
  496. 19:49Coatings for playgrounds insulation
  497. 19:52material or as construction or
  498. 19:54decorative
  499. 19:56elements sushi that rival top tier
  500. 19:59restaurants ready in just minutes
  501. 20:01imagine machines crafting thousands of
  502. 20:04perfect rolls every hour with rice of
  503. 20:06flawless consistency forming the base of
  504. 20:09nigeri we're here to unveil the secrets
  505. 20:11behind automated systems that transform
  506. 20:13tons of raw ingredients into true
  507. 20:16culinary masterpieces curious about how
  508. 20:18Sushi is made for supermarkets and
  509. 20:20restaurants stay tuned to find
  510. 20:23out it all starts with rice as the
  511. 20:26Cornerstone of sushi cooking it properly
  512. 20:29is one of the most crucial steps in
  513. 20:31large sushi restaurants and production
  514. 20:33facilities high-capacity rice cookers
  515. 20:35are used capable of handling between 22
  516. 20:39and 66 lbs of rice per cycle these
  517. 20:42cookers ensure precise control over
  518. 20:44temperature and cooking time producing
  519. 20:46rice with the perfect consistency every
  520. 20:48time the second key ingredient is fish
  521. 20:52in the United States most Sushi
  522. 20:54operations rely on frozen fish
  523. 20:56especially salmon and tuna to meet FDA
  524. 20:59requirements for parasite destruction
  525. 21:01rapid thawing systems maintain strict
  526. 21:04temperature control preserving the
  527. 21:05fish's texture and flavor these systems
  528. 21:08can defrost up to 1,000 lbs of fish per
  529. 21:11hour fish slicing machines are equally
  530. 21:14impressive in their efficiency some
  531. 21:16models can cut up to 1,000 pieces of
  532. 21:18fish per hour with remarkable Precision
  533. 21:21automated blades adjust slice thickness
  534. 21:24allowing for customization depending on
  535. 21:26whether the fish is destined for njeri
  536. 21:28rolls or Sashimi fetting machines also
  537. 21:32play a vital role expertly processing
  538. 21:34fish to reduce waste and ensure uniform
  539. 21:37pieces these machines can handle up to
  540. 21:40200 fish per hour significantly reducing
  541. 21:42prep time compared to manual
  542. 21:45labor vegetables like cucumber avocado
  543. 21:49daon radish and others require careful
  544. 21:52preparation modern vegetable washing
  545. 21:54machines can handle up to 660 lb of
  546. 21:57produce per hour
  547. 21:59these machines effectively remove soil
  548. 22:01and contaminants ensuring sanitary
  549. 22:03conditions are maintained throughout the
  550. 22:04production
  551. 22:06process vegetable slicing machines allow
  552. 22:08for Rapid cutting into thin strips cubes
  553. 22:11or slices for instance thin cucumber and
  554. 22:15avocado strips are essential for rolls
  555. 22:18these machines can process up to 220 lbs
  556. 22:21of vegetables per hour producing
  557. 22:24perfectly uniform pieces that contribute
  558. 22:26to Sushi's consistent appearance once
  559. 22:29prepared vegetables are stored in
  560. 22:30specialized Refrigeration units with
  561. 22:33automatic humidity control to keep them
  562. 22:35fresh throughout the day this is
  563. 22:37particularly important for avocado which
  564. 22:39oxidizes quickly and can change color if
  565. 22:42not properly stored Nori or pressed
  566. 22:45seaweed usually requires minimal
  567. 22:47preparation but specific protocols help
  568. 22:49keep it fresh and crispy large Sushi
  569. 22:52production facilities often use special
  570. 22:54low humidity storage containers to
  571. 22:56prevent Nori from becoming soggy for use
  572. 22:59some automated Sushi making systems even
  573. 23:02include machines that cut Nori to the
  574. 23:04exact size needed for various types of
  575. 23:05sushi streamlining the process
  576. 23:08further infrared and Optical scanners
  577. 23:11are used to check the quality and
  578. 23:13freshness of ingredients for example
  579. 23:16these scanners can assess the freshness
  580. 23:17of fish by measuring moisture levels and
  581. 23:19the color of the flesh helping to
  582. 23:22identify substandard products before
  583. 23:24they reach the production line all
  584. 23:26ingredients are stored at optimal
  585. 23:28temperature
  586. 23:29for instance fish is kept between 30 and
  587. 23:3128ยฐ F to maintain freshness automated
  588. 23:35refrigeration systems Monitor and record
  589. 23:38temperature data in real time ensuring
  590. 23:41consistent storage conditions the
  591. 23:43automation of ingredient preparation
  592. 23:46significantly reduces the time needed to
  593. 23:48ready products for use thanks to these
  594. 23:50Technologies a large sushi restaurant or
  595. 23:53production facility can process up to
  596. 23:554,000 lb of ingredients daily guarantee
  597. 23:58ing both freshness and uniformity in
  598. 24:00every Sushi portion this not only Cuts
  599. 24:03labor costs but also improves sanitary
  600. 24:05conditions by minimizing direct human
  601. 24:07contact with
  602. 24:08food have you ever tried making sushi at
  603. 24:11home I have I bought the fish cream
  604. 24:14cheese even a special rolling mat
  605. 24:17watched a few YouTube videos feeling
  606. 24:20pretty confident after a few hours of
  607. 24:22trying to put that Newfound knowledge
  608. 24:24into practice the result let's just say
  609. 24:27it was very home made you know what that
  610. 24:29means delicious on the inside but
  611. 24:32hilariously amateur on the outside and
  612. 24:34don't forget the hours spent on it what
  613. 24:37did I learn never again I'll stick to
  614. 24:40ordering Sushi delivery it's my true
  615. 24:45love before cooking rice needs to be
  616. 24:48thoroughly rinsed to remove excess
  617. 24:50starch which can make it overly sticky
  618. 24:52industrial rice washing machines can
  619. 24:54process between 110 and 220 lb of rice
  620. 24:58per hour some models allow for
  621. 25:00adjustments in the intensity and number
  622. 25:02of rinse Cycles to achieve the perfect
  623. 25:04texture each rinse cycle takes about 3
  624. 25:07to 5 minutes which is significantly
  625. 25:09faster than manual washing these
  626. 25:12machines also regulate water usage
  627. 25:14helping to minimize
  628. 25:18waste after washing the rice moves to
  629. 25:20specialized industrial rice cookers
  630. 25:23which automatically control the
  631. 25:24temperature and cooking time to ensure
  632. 25:26the ideal consistency
  633. 25:29a single cooking cycle lasts between 45
  634. 25:32minutes and 1 hour depending on the rice
  635. 25:34volume and machine capacity the cooker
  636. 25:37carefully manages the heating process
  637. 25:39starting with cold water and gradually
  638. 25:41warming it allowing the rice to cook
  639. 25:44evenly most rice cookers operate within
  640. 25:46a temperature range of 194 to 210ยฐ F
  641. 25:51once cooking is complete some models can
  642. 25:54keep the rice warm for several hours
  643. 25:56ensuring it remains ready for use
  644. 25:57throughout the day without compromising
  645. 26:00[Music]
  646. 26:01quality after cooking the rice must be
  647. 26:04seasoned with a special mixture of rice
  648. 26:06vinegar sugar and salt which gives it
  649. 26:08the distinctive flavor needed for sushi
  650. 26:10on Industrial kitchens this step is also
  651. 26:13automated to ensure a consistent taste
  652. 26:15in every portion there are specialized
  653. 26:18devices that automatically distribute
  654. 26:20rice vinegar adjusting the amount based
  655. 26:22on the weight of the rice for instance
  656. 26:24approximately 17 o of vinegar are
  657. 26:26typically used for 22 2 lbs of rice the
  658. 26:29rice is then mixed using specialized
  659. 26:31mixers that cool it and maintain the
  660. 26:33optimal temperature to prevent excessive
  661. 26:35clumping the rice is usually cooled to
  662. 26:38around 100ยฐ F which is an ideal
  663. 26:41temperature for forming Sushi once
  664. 26:43prepared the rice is kept warm in
  665. 26:45specialized containers that
  666. 26:47automatically regulate the temperature
  667. 26:48to prevent it from spoiling too
  668. 26:53quickly the sushi shaping stage is the
  669. 26:56final step in the production process in
  670. 26:58large-scale American facilities that
  671. 27:00specialize in mass-producing sushi for
  672. 27:03supermarkets restaurants or delivery
  673. 27:05services this process is highly
  674. 27:08automated this automation ensures High
  675. 27:11productivity consistent quality and
  676. 27:14precise portioning almost like
  677. 27:16modern-day Samurai the process begins
  678. 27:19with preparing the rice bases that serve
  679. 27:21as the foundation for nigiri rolls and
  680. 27:24Maki sui nigiri machines can
  681. 27:27automatically form R balls of uniform
  682. 27:29weight and size ensuring accuracy in
  683. 27:32every serving for instance automated
  684. 27:35njeri machines can produce rice balls
  685. 27:37weighing 10 to 15 G each which is the
  686. 27:40ideal weight for easy consumption some
  687. 27:42of the latest models can produce up to
  688. 27:444,000 pieces of njeri per hour these
  689. 27:48machines guarantee uniform shapes
  690. 27:50reducing the risk of sushi falling apart
  691. 27:52during serving or packaging additionally
  692. 27:55they provide perfect rice compression
  693. 27:57ensuring that each piece has a
  694. 27:58consistent
  695. 28:03density for various types of rolls such
  696. 28:05as futomaki uramaki and hosomaki
  697. 28:09specialized machines are used to
  698. 28:10automate the rolling process these
  699. 28:12machines distribute rice evenly over a
  700. 28:14sheet of nori apply the filling and then
  701. 28:17roll it all together the system is
  702. 28:19calibrated to ensure the rice covers the
  703. 28:21Nori evenly with a thickness of about 5
  704. 28:24to 8 mm depending on the type of roll
  705. 28:28the machines can also automatically add
  706. 28:30fillings to the center of the Roll
  707. 28:32precisely controlling both the quantity
  708. 28:34and placement the amount of fish
  709. 28:36vegetables or avocado can be adjusted to
  710. 28:39within a gram for each serving once the
  711. 28:42roll is formed cutting machines take
  712. 28:44over these machines are equipped with
  713. 28:46ultra sharp blades that slice the roll
  714. 28:48into six to eight pieces without
  715. 28:50squashing or deforming it the system
  716. 28:53adjusts the thickness of each slice to
  717. 28:54ensure uniform height typically around 1
  718. 28:57in per piece
  719. 28:58some machines even feature a
  720. 29:00self-cleaning function for the blades
  721. 29:02after each roll preventing rice buildup
  722. 29:04and ensuring a perfect cut every time
  723. 29:07now that's the kind of knife I'd love to
  724. 29:09have at home

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