Beta Gallium Oxide Epitaxial Growth and Vertical Power Devices — Transcript
Full transcript
- 0:01Okay.
- 0:02Hello everyone. My name is Ajay Jacob
- 0:05and I am the
- 0:07uh director of projects at the
- 0:09California Dream Sub.
- 0:11Today we have
- 0:12Professor Sriram Krishnamoorthy from UC
- 0:14Santa Barbara
- 0:16uh giving us a talk on
- 0:18beta gallium oxide epitaxial growth and
- 0:21vertical power devices.
- 0:23Uh Professor Krishnamoorthy received the
- 0:25bachelor's degree in electrical
- 0:26engineering and physics from the Birla
- 0:28Institute of Technology and Science from
- 0:31Pilani, India
- 0:32and a PhD degree from
- 0:34Ohio State University.
- 0:36Uh Professor Krishnamoorthy is currently
- 0:38an associate professor at the the
- 0:40material in the material department at
- 0:42the University of California, Santa
- 0:44Barbara where his group works
- 0:46at the intersection of materials,
- 0:47electrical engineering, and physics to
- 0:49study and engineer next-generation
- 0:52ultra-wide band semiconductors such as
- 0:54gallium oxide.
- 0:55His research interests are in the area
- 0:57of epitaxial growth, electronic
- 0:59transport, design, modeling, micro and
- 1:02nano fabrication, and characterization
- 1:04of electronic, optoelectronic devices
- 1:07for a wide range of applications such as
- 1:09power electronics, high-frequency
- 1:10electronics, and ultraviolet
- 1:13electronics, optoelectronics. He has
- 1:15authored or co-authored publications on
- 1:17several topics covering gallium nitride
- 1:19interband tunnel junctions for efficient
- 1:21hole injection in three nitride
- 1:23optoelectronic devices
- 1:25MBE growth of three nitrides, gallium
- 1:29aluminum oxide thin films and
- 1:30heterostructures, MOVPE of ultra-wide
- 1:34band gap gallium aluminum oxide thin
- 1:36films and heterostructures, and
- 1:38high-performance lateral and vertical
- 1:40power device and transistors based on
- 1:42gallium oxide. So, it's my pleasure to
- 1:44invite uh Professor Krishnamoorthy to
- 1:46the stage.
- 1:47Go ahead, uh
- 1:49Sriram.
- 1:50>> Thank you, Ajay. Uh very excited to
- 1:52share our recent uh about our recent
- 1:55research efforts in
- 1:56uh beta gallium oxide of production
- 1:58growth and vertical power devices.
- 2:01A huge shout out to my team here in
- 2:03UCSB. We work closely with Professor Jim
- 2:05Speck
- 2:06in the materials department as well.
- 2:08And I would like to thank our
- 2:10collaborators, Kyma Technologies,
- 2:13a national labs, AFRL, US Naval Research
- 2:16Lab,
- 2:17and our circuit collaborators
- 2:20at Ohio State. I would like to also
- 2:22thank the funding from ARPA-E program,
- 2:25the Coherent to 6 Foundation, and also
- 2:28we have any comments project
- 2:31through the class hub
- 2:33in North Carolina. So I'd like to thank
- 2:35all of the funding agencies for
- 2:36supporting this work.
- 2:39So
- 2:41I think the idea behind
- 2:44using
- 2:46wide band gap materials for power
- 2:48electronics is the fact that when we
- 2:50increase the band gap of a
- 2:52semiconductor,
- 2:54it can generally hold much higher
- 2:56electric field across it.
- 2:58So going from the traditional power
- 3:01semiconductor, which is silicon, to say
- 3:03silicon carbide and gallium nitride,
- 3:06you go from couple hundred kilovolts per
- 3:09centimeter to about 3 megavolt per
- 3:12centimeter.
- 3:13And so
- 3:15as the band gap increases, the breakdown
- 3:18field
- 3:19goes roughly as the square of the band
- 3:21gap.
- 3:22And so the electric field handling
- 3:24capability of a wider band gap
- 3:25semiconductor is significantly higher
- 3:27than silicon.
- 3:30So stretching that idea a bit further,
- 3:32if we go to newer materials like gallium
- 3:35oxide,
- 3:36then
- 3:39we can further have much higher electric
- 3:41field across the device,
- 3:43and the on resistance of a power switch
- 3:47that's made using such a wide band gap
- 3:49material goes inversely as a cube of the
- 3:52breakdown field.
- 3:54And the breakdown field goes square of
- 3:56the band gap.
- 3:57So, now we can see there's a huge
- 3:59advantage in going to wider and wider
- 4:00band gap materials from a on resistance
- 4:03perspective. And the most simple way to
- 4:05think about that is for a given blocking
- 4:07voltage
- 4:08we need to support the block voltage
- 4:11across a much thinner layer as we go to
- 4:14wider band gap materials.
- 4:16And that's captured through the figure
- 4:18of merit, the Baliga's figure of merit
- 4:20that's shown over here.
- 4:23So, um
- 4:25So, when we go from a material like
- 4:26silicon we can get a very um enhanced uh
- 4:31trade-off in terms of the on resistance
- 4:33and the breakdown voltage and we go from
- 4:35silicon to wide band gap materials.
- 4:37And our idea here is that if you go to
- 4:40even wider band gap, the so-called ultra
- 4:42wide band gap materials, this this
- 4:44impact can be further amplified.
- 4:46Um So, that's at a device level, but if
- 4:49you make a device um
- 4:51a unipolar device which switches at a
- 4:53higher frequency then the
- 4:56inductors and capacitors that are part
- 4:58of a typical
- 4:59um power circuit can also go down in
- 5:02size.
- 5:03And if the on resistance itself is lower
- 5:07then the demand in terms of uh heat
- 5:10sinking goes down.
- 5:11So, overall at a system level as well
- 5:13there's going to be huge size and weight
- 5:16benefit and performance benefit, our
- 5:18swap benefit. So, that's that's a case
- 5:21for going to wider and wider band gap
- 5:23materials.
- 5:24And why gallium oxide in specifically,
- 5:27right? So, before that I would like to
- 5:29also maybe give a use case or um pitch
- 5:33for why we generally need higher voltage
- 5:35switches. So, right now the highest
- 5:37voltage uh
- 5:38switch that you can get, power switch
- 5:40that you can get is a silicon IGBT
- 5:426.5 kV.
- 5:44Um
- 5:45and silicon carbide um
- 5:48uh
- 5:49power MOSFETs which are
- 5:50at either 1.2 kV or 3.3 kV range.
- 5:55So, if you have a high voltage system,
- 5:58then you need to stack multiple of these
- 6:01um
- 6:02uh
- 6:03modules in series and then control them
- 6:06synchronously
- 6:07to be able to realize a high voltage
- 6:09system. Whereas, if you can go go to an
- 6:11individual device or module that's rated
- 6:13at a much higher voltage. So, that can
- 6:16dramatically simplify the overall system
- 6:18complexity and the control part of it as
- 6:21well.
- 6:21Uh and so so that's another argument to
- 6:24look for new materials that can support
- 6:27uh the single device or you know a
- 6:29module can support tens of kilovolts
- 6:31instead of stacking multiple modules in
- 6:33series.
- 6:35So, this kind of application is
- 6:38interest is particularly relevant now in
- 6:41the context of AI data centers.
- 6:44So, right now the distribution in a in a
- 6:47data center is at 415 V.
- 6:50So, 415 V AC distribution that comes
- 6:53into the rack compute rack and then you
- 6:55convert that to lower voltages and then
- 6:57that goes to even lower voltages uh for
- 7:00the GPUs and TPUs, right?
- 7:03Uh so, this is a paper from Nvidia where
- 7:06they envision a future where by going to
- 7:08a much higher voltage DC distribution.
- 7:12So, going directly from um
- 7:14uh 13.8 or say 35 kV AC to a 800 V DC uh
- 7:20uh
- 7:21a distribution within the data center
- 7:24and then taking the 800 V distribution
- 7:26directly to the compute rack and then
- 7:28locally doing the power conversion down
- 7:29to the GPUs.
- 7:31So, so by going from this 415 V AC to
- 7:34800 V DC,
- 7:36uh one can dramatically reduce
- 7:38uh the conduction losses. Uh so,
- 7:40basically you reduce the the current
- 7:42draw, and so that reduces I squared R
- 7:44loss. And in [snorts] this estimate that
- 7:46they worked out, um, so that gives about
- 7:49like a 5% improvement in the end-to-end
- 7:51power efficiency, which is a big deal,
- 7:52because 5% off a huge number is still a
- 7:56very huge number, right? Uh,
- 7:58and to enable a technology like this, I
- 8:00think one needs high-voltage,
- 8:03um, transistors and diodes, because
- 8:06that's going to go into these
- 8:07solid-state transformers.
- 8:09Uh, and so, um, so there is a case to to
- 8:12develop these high-voltage, uh,
- 8:14switches,
- 8:16um,
- 8:16for any kind of high-voltage system, and
- 8:18solid-state transformers may be one
- 8:20example of that. And if you look at a
- 8:21solid-state transformer, uh, which I
- 8:24grabbed this picture from the Freedom
- 8:25Center website, uh, at North Carolina
- 8:27State University. So, so here you can
- 8:29see that it's essentially the the heart
- 8:32of this, uh, is the semiconductor
- 8:34switches, right? The the transistors and
- 8:37the diodes. And so,
- 8:39so
- 8:40so these power transistor diodes and
- 8:43transistors and diodes basically are
- 8:45part of any power converter system
- 8:47or a solid-state transformer.
- 8:49And the simplest way to think about
- 8:51these, uh, power switches is just making
- 8:54an
- 8:55making it analogous to a mechanical
- 8:57switch. So, when the switch is closed,
- 8:59you want,
- 9:01uh, close to zero resistance for the
- 9:03switch, right? So, so the on resistance,
- 9:06this would be the operating point of,
- 9:08uh,
- 9:09in a power transistor in the linear
- 9:10region. So, you want this voltage drop
- 9:12to be as close to zero as possible. So,
- 9:15you need the resistance of the switch to
- 9:17be as low as possible.
- 9:19And the off state, uh, would be, uh,
- 9:21over here. And, uh, so essentially, we
- 9:24would like to get a high blocking
- 9:26voltage. And so, a combination of high
- 9:28blocking voltage and low on resistance
- 9:30uh, makes makes the switch exciting.
- 9:33Uh, and this trade-off between this on
- 9:36resistance and the blocking voltage can
- 9:39be made much better when we go to wider
- 9:41and wider band gap materials, right? So,
- 9:43hopefully I'm
- 9:45I've given a background of why we need
- 9:47these switches. And this is where the
- 9:49gallium oxide gets exciting because
- 9:51gallium oxide has band gap that's 4.6
- 9:55electron volts,
- 9:56much larger than silicon, a bit larger
- 9:59than gallium nitride and silicon
- 10:01carbide.
- 10:03And uh
- 10:06One exciting aspect of this material is
- 10:08that
- 10:09we actually have bulk substrate
- 10:11technology available. So, these are 6-in
- 10:14edge-fed grown melt-grown substrates uh
- 10:18from Japan.
- 10:19Uh and you can buy 4-in substrates off
- 10:22the shelf even today, and 6-in should be
- 10:24like a special order. Uh but essentially
- 10:27this technique, the edge-fed growth
- 10:28technique is the same technique that's
- 10:29used for uh pulling out sapphire from a
- 10:32melt. And we all know how sapphire
- 10:34scales well to larger areas, and it's
- 10:36low cost. And so so eventually, you
- 10:38know, with enough volume, you know, this
- 10:40could be a great thing to have a bulk
- 10:43substrate technology uh that can be
- 10:45scaled to larger areas because power
- 10:48devices um
- 10:50especially the power devices that are uh
- 10:52required uh for high voltage
- 10:54applications uh generally also need high
- 10:56currents. And so
- 10:58so so so the devices themselves are
- 11:00going to be like huge, and and having a
- 11:02bulk substrate platform is going to be
- 11:03very important. So, it's the only
- 11:05ultra-wide band gap semiconductor that
- 11:07can be pulled out of a melt and still
- 11:09doped n-type. So, you can get n-type
- 11:11doping control over large range, and
- 11:13large area substrates are available. And
- 11:16uh if you make just a
- 11:17back-of-the-envelope calculation of the
- 11:19on resistance breakdown voltage
- 11:20trade-off for gallium oxide, we see that
- 11:22when you cross 10 kV, this can be, in
- 11:26theory,
- 11:2710 times lower on resistance than
- 11:29silicon carbide. So, that makes it very
- 11:30exciting. Uh so to so so so at the lower
- 11:34voltages gallium nitride and silicon
- 11:35carbide already
- 11:37uh
- 11:38doing great. There's There's an
- 11:39ecosystem out there, and uh and lots of
- 11:42exciting products are coming out. And so
- 11:44so we think for a new material like
- 11:46gallium oxide the use case could be at a
- 11:47much higher voltage uh that is harder to
- 11:50access with the current materials. So so
- 11:54and the other uh important aspect in a
- 11:57power switch is also the fact that uh
- 12:00you need to have shallow dopants.
- 12:02So, shallow doping is very important.
- 12:04So, when I mean shallow doping what I
- 12:05refer to is that uh the the energy level
- 12:08of the dopant below the conduction band
- 12:10is
- 12:11comparable to thermal energy. And that
- 12:13is the case for gallium oxide. So, for
- 12:15gallium oxide we can actually get
- 12:17dopants which are just a KT below the
- 12:20conduction band. And so you actually get
- 12:23close to 100% ionization efficiency at
- 12:25room temperature uh for these dopants.
- 12:28Uh
- 12:29and that's kind of important because in
- 12:30other materials like diamond, which
- 12:32would be the ultimate uh
- 12:34material
- 12:35uh in terms of band gap or aluminum
- 12:37nitride, uh it's harder to get uh
- 12:40shallow dopants, right?
- 12:42Uh and so and why is that important?
- 12:44Because you need
- 12:46shallow dopants, you need full
- 12:47ionization at um room temperature for
- 12:50the on state to get enough carriers to
- 12:52reduce the resistance of the switch.
- 12:54Uh but if you don't have a shallow
- 12:56dopant, then you end up putting lot more
- 12:58dopants to get fewer electrons.
- 13:00That's okay. But under reverse bias
- 13:03these dopants can feel that ionize and
- 13:05that create a much higher electric
- 13:07field. And so the trade-off between the
- 13:10on resistance and breakdown voltage is
- 13:12actually worse for a material that has
- 13:14deeper dopants. Okay, this is actually
- 13:16worked out as a modification to the
- 13:19standard Baliga figure of merit in this
- 13:21paper from Jim Speck's group in 2020.
- 13:23Uh and so So, putting this together it
- 13:26turns out that gallium oxide is quite a
- 13:28there's a quite a compelling case for
- 13:30looking at gallium oxide as the switch
- 13:32when you cross to much higher voltages
- 13:34and especially having bulk substrates is
- 13:37appealing and the shallow dopants are
- 13:38also appealing.
- 13:40And and so these are basic ingredients
- 13:41that that that make the material
- 13:42exciting, but um
- 13:45more than that uh a high electric fields
- 13:49have already been reported in this
- 13:51material. So so so 4 to 5 MV per cm has
- 13:55been measured um by multiple groups um
- 13:59you know, across the US, Japan, and
- 14:02Europe, and China.
- 14:03And uh and so this value, this
- 14:06experimentally measured value of
- 14:08electric fields in the device
- 14:10>> [snorts]
- 14:10>> um is actually higher than the
- 14:12theoretical field of gallium nitride and
- 14:14silicon carbide. So the high field
- 14:16promise is quite there and it's been
- 14:18seen by multiple groups. So I think
- 14:20these ingredients make it kind of
- 14:21exciting to to to to to work on this new
- 14:23material system
- 14:25um and to develop uh you know, the
- 14:27material science, growth, and try to
- 14:29make a nice high voltage vertical power
- 14:32switch. So that's been the focus of my
- 14:34group. So in my group uh we do both
- 14:36growth and um
- 14:38and devices. In terms of growth, we use
- 14:41um this Agnitron Agilis reactor research
- 14:45reactor 2-in 2-in capability. We use the
- 14:47standard precursors that are used in
- 14:49other uh compound semiconductors like
- 14:51triethylgallium, trimethylaluminum.
- 14:53And we use ultra high purity oxygen as
- 14:56the oxidizing precursor
- 14:57uh and silicon is a dopant uh for
- 15:00gallium oxide. So silicon is
- 15:01substitution substituting the gallium
- 15:02site as a shallow dopant. We use dilute
- 15:05silane for doping and argon as a carrier
- 15:07gas.
- 15:08So so right now the the reactor is
- 15:10configured with uh about 18 cm distance
- 15:13between the showerhead and the chuck,
- 15:14but but you know, we have the capability
- 15:16of bringing this closer
- 15:18um
- 15:19uh
- 15:19what is referred to as the close
- 15:21injection showerhead geometry. So,
- 15:23that's possible, you know, that's part
- 15:24of our future plans as well.
- 15:26So, the first thing that's interesting
- 15:29that we observed in the growth MOCVD
- 15:31growth of gallium oxide is that the
- 15:35growth window is actually fairly large.
- 15:37So, gallium nitride needs at least about
- 15:391,000 C and higher to crack the ammonia
- 15:41precursor and have sufficient adatom
- 15:44mobility on the surface. Whereas here,
- 15:47gallium oxide
- 15:49high-quality gallium oxide can be grown
- 15:51even at temperatures as low as 600 C.
- 15:54And so, this is
- 15:55experimentally measured Hall data as a
- 15:57function of
- 15:59electron concentration from Hall
- 16:01measurements. So, we can maintain smooth
- 16:03surface morphology, a very sharp doping
- 16:06profile
- 16:07when we try to grow colder.
- 16:09And
- 16:11this can be used to
- 16:13our advantage in terms of growing these
- 16:16materials on substrates.
- 16:18So, typically we grow on insulating
- 16:19substrates. So, insulating substrate is
- 16:21it's it's doped with iron as
- 16:24as a compensated compensating dopant.
- 16:27And this iron that we have in the
- 16:29substrate can actually get into the
- 16:30epitaxial layer. So, so being able to
- 16:33grow low-temperature
- 16:36initial layer or nucleation layer
- 16:39on gallium oxide can help us really drop
- 16:42off the iron surface riding into the
- 16:45film to within a tens of nanometers
- 16:47close to the substrate.
- 16:49And then, once we do the low-temperature
- 16:51layer, then we can ramp up the reactor
- 16:54temperature and grow [clears throat]
- 16:55high-quality doped layers. Okay. So, so
- 16:58this having this large growth window for
- 17:00this material system is quite exciting.
- 17:02And so, that helps us give get sharp
- 17:04doping profiles.
- 17:06It helps us do this kind of engineering
- 17:10the stack to be able to get high
- 17:11mobilities. So, so using putting these
- 17:14ideas together, you know, by figuring
- 17:16out the surface preparation techniques,
- 17:19low temperature initial layer, and high
- 17:20temperature channel layer, we've been
- 17:23able to get across-the-board enhancement
- 17:25in electron mobility
- 17:27in the in this in these in these films.
- 17:29And you can see the wide range of doping
- 17:31capability we have,
- 17:3310 to the 15 to 10 to the 20, which
- 17:35nicely scales with the flow of silane.
- 17:38Um
- 17:39And um so so this helped us achieve some
- 17:42record results in terms of electron
- 17:43mobility in the in the channel layer.
- 17:46And uh these these these channels are
- 17:48also high electric field handling
- 17:52capable of handling high electric
- 17:53fields. So so for instance, with just
- 17:552.7 microns of gate-drain distance, uh
- 18:00we're able to block 1 kV.
- 18:02Uh so that translates to an average
- 18:04electric field of about 4.2 MV/cm,
- 18:08uh which is higher than the theoretical
- 18:10handle electric field handling
- 18:12capability of gallium nitride and uh and
- 18:15silicon carbide.
- 18:17So so so so basically the large growth
- 18:20window and helps us get high mobility
- 18:24and we can then translate that to high
- 18:27handling
- 18:28electric field handling capability in
- 18:30these devices.
- 18:32So um
- 18:34But but you know, this this these
- 18:36lateral topologies are okay for for um
- 18:39lower voltages. Uh eventually we need to
- 18:42get
- 18:43to low bulk thick epitaxial layers.
- 18:47So we need large thickness to be able to
- 18:49hold um
- 18:51block higher voltages.
- 18:53Um and that would then necessitate
- 18:56uh high purity material. Cuz we need now
- 18:58the doping to be less than 10 to the 16
- 19:01uh because, you know, if you have a
- 19:03triangular electric field profile,
- 19:05uh then then you need sufficient low
- 19:08doping
- 19:09uh and high thickness of the drift layer
- 19:11to be able to maximize the area under
- 19:14this electric field curve, right? Which
- 19:15is basically the blocking voltage.
- 19:18So,
- 19:19uh
- 19:20so so there is a need to develop
- 19:22techniques that can uh
- 19:24that can that that that can that can
- 19:26realize large thicknesses of these
- 19:27layers with with low doping uh
- 19:29concentration, negligible compensation,
- 19:32and high carrier mobility in these these
- 19:34structures.
- 19:36So, uh so we started out some of this
- 19:38effort with MOCVD. So, this is uh some
- 19:41recent work where we've been able to
- 19:43grow 4 to 6 micron thick films.
- 19:47Uh we've been able to reduce the
- 19:48unintentional background doping in the
- 19:51material to low 15s, 10 to the 15s. And
- 19:54then by systematically varying the
- 19:56silane flow, we can control
- 19:59uh the doping in the film
- 20:02below a value that's 1E16. So, these are
- 20:04super pure, uh more than parts per
- 20:06billion pure films.
- 20:08Uh
- 20:09uh so so
- 20:11we've been able to demonstrate that
- 20:12using MOCVD here in UCSB.
- 20:14And you can see this nice variation uh
- 20:16of the doping profile as we go to higher
- 20:20and higher silane flows. And we've also
- 20:22verified that the the the the cost for
- 20:25electrons uh in this film is actually
- 20:28silicon that we have in the film. So,
- 20:29we've been able to make a one-to-one
- 20:30correlation between the measured
- 20:32electrons to the silicon measured from
- 20:35the SIMS measurement or you know
- 20:37secondary ion mass
- 20:38uh spectroscopy measurements.
- 20:40And we've been able to get uh record
- 20:43electron mobilities close to 200 cm² per
- 20:46V-s uh
- 20:47for the low doping range, 10 uh all the
- 20:49way from 3E15 to 1E16 uh range.
- 20:53The reason this is flat is because in
- 20:55gallium oxide, it's it's a low symmetry
- 20:57crystal. There are lots of phonon modes.
- 20:59There's a strong electron-phonon
- 21:01coupling and uh fully interactions. So,
- 21:04so the theoretically expected mobility
- 21:07at the low doping regime is indeed close
- 21:09to 200. So, we've been able to get um
- 21:12films that are uh close to theoretically
- 21:14predicted values in terms of electron
- 21:16mobility.
- 21:18Uh
- 21:19So, so we do have these high-quality
- 21:21films um
- 21:22in gallium oxide and if you put that
- 21:24together in the literature, so generally
- 21:27in the literature when we get to lower
- 21:29uh electron density values below 10 to
- 21:31the 16, uh you start to see a drop-off
- 21:34in the mobility because of compensation
- 21:35effects.
- 21:36Uh but, you know, by carefully tuning
- 21:38the growth conditions, we've been able
- 21:39to uh cross that barrier and and get a
- 21:42much higher electron mobility uh in
- 21:44these films
- 21:46uh with intentional doping.
- 21:49So, uh we've been pushing this further
- 21:52uh trying to access even uh lower
- 21:54doping, uh much larger thickness,
- 21:58uh and so Carl Petersen in my group is
- 22:01going to be presenting a number of
- 22:02papers uh in uh
- 22:04uh uh uh in IWGO. This is basically a
- 22:07a conference, a workshop uh that that's
- 22:10scheduled uh in a few months in in
- 22:13Maryland,
- 22:14uh in University of Maryland. And uh so
- 22:17this is a week-long uh workshop uh
- 22:20where you have attendance from all the
- 22:22best groups working on this area.
- 22:24Uh so so so Carl is going to be
- 22:25presenting uh some more recent updates
- 22:28to this. So, achieving high uh electric
- 22:31fields at the junctions up to 4 MV/cm,
- 22:34translating to high figure of merit, and
- 22:36also uh growth along a new orientation
- 22:39of crystal uh
- 22:41with high purity resulting in uh devices
- 22:44that can block up to 7 kV using MOCVD.
- 22:47So so uh and to to be able to achieve
- 22:50these results, we had to go back and
- 22:52look at the crystal structure more
- 22:53closely and analyze uh
- 22:56the effect of the orientation on process
- 22:59damage.
- 23:00Uh and we also learned that certain
- 23:02orientations are actually more
- 23:03susceptible to ion damage and so we had
- 23:05to come up with processes that are less
- 23:07damaging and so on and so forth. So so
- 23:09this is going to be presented later
- 23:12in a few months by Carl and Carl is
- 23:14actually in the job market so he he can
- 23:17do growth and devices so be great hire
- 23:20for anyone in this ecosystem.
- 23:22Um
- 23:23Okay and again why why am I emphasizing
- 23:25this low doping regime because that's
- 23:27what you need to get to high voltage
- 23:29devices. So so to get to something like
- 23:316.5 kV
- 23:33we need thicknesses in the range of tens
- 23:35of microns of material with low doping
- 23:38and and so so getting this combination
- 23:41is is tricky and in the MECommons
- 23:44program that we have with the with the
- 23:47CLAWS hub
- 23:48Kaiima Technologies um
- 23:50was the lead for that project they've
- 23:52been able to get some outstanding
- 23:53results domestic epi results. Um
- 23:57So so these are these are being
- 23:59published very recently in the special
- 24:01issue on gallium oxide uh just this this
- 24:04month
- 24:05and essentially they've been able to so
- 24:07this is a paper from Carolyn Riley and
- 24:08Jacob Leach at Kaiima so they have been
- 24:11able to demonstrate up to 50 micron
- 24:14thick epitaxial layers using halide
- 24:16vapor phase epitaxial growth. Uh so so
- 24:20so so this is work done by Kaiima and we
- 24:23had access to some of this epi through
- 24:25our project and we've been able to do
- 24:27high voltage CV measurements to confirm
- 24:30that actually
- 24:32down to more than 10 to 12 microns into
- 24:35the layer the doping is flat and it's
- 24:38actually in the mid 15s regime and
- 24:40that's exactly what you need you need
- 24:41mid 15s doping and tens of microns of
- 24:44thickness to be able to hit uh 6.5 kV 10
- 24:47kV and these higher voltage devices so
- 24:50lots of exciting progress
- 24:52in the last few years in terms of the
- 24:54epitaxial growth capability both in
- 24:56Japan and in the US.
- 25:00Okay, so that is
- 25:03the section in my presentation on
- 25:05growth. Now, let me switch gears and
- 25:08talk about some device research in my
- 25:11group. We do both growth and devices.
- 25:13So, so we have been trying to make these
- 25:16high voltage devices using a variety of
- 25:18topologies
- 25:20using high K dielectric field plates
- 25:23using charge balancing techniques using
- 25:26dielectrics and also geometry
- 25:32based uh
- 25:33topologies. So, essentially trying to
- 25:35make a trench out of the device and
- 25:37reduce electric field of the device
- 25:39through careful electric field
- 25:40engineering and also combining gallium
- 25:42oxide
- 25:44with other P-type oxides like nickel
- 25:46oxide and chromium oxide
- 25:48uh to to kind of overcome the issue with
- 25:51gallium oxide that is that there's no
- 25:54P-type doping available, right?
- 25:56And even if you found a P-type dopant,
- 25:59the valence band is very flat, so the
- 26:01holes wouldn't move much. And even if we
- 26:04managed to get holes in the valence
- 26:06band, there is a strong polaron
- 26:09formation in this material. So, so you
- 26:10would self-trap the hole and lose the
- 26:13hole. So, essentially, there are
- 26:15multiple levels of challenges in getting
- 26:17P-type gallium oxide going. And so, so
- 26:19there's a motivation to now integrate
- 26:21other oxides uh P-type oxides with with
- 26:25gallium oxide. So, I'll give you a like
- 26:27brief highlight of some of these efforts
- 26:28and then towards end of the talk, I will
- 26:30I will highlight some recent results on
- 26:32transistors using this material.
- 26:36Okay, so the the simplest topology would
- 26:38be to just put a field plate in. So, so
- 26:40if you have a metal semiconductor
- 26:42junction, we're going to have electric
- 26:44field crowding at the edges of the this
- 26:47metal over here.
- 26:49And the The way to to deal with this
- 26:52issue is to add a dielectric and a field
- 26:55plate metal and we can spread out the
- 26:57electric field and you still have two
- 26:59edges
- 27:00>> [snorts]
- 27:00>> where where the electric field is the
- 27:03maximum, right? We're going to spread
- 27:04out this field into these two peaks over
- 27:07here.
- 27:08So now
- 27:10this works quite well in in in most of
- 27:13my characters. So to further push this
- 27:16we've been exploring using high
- 27:18permittivity dielectrics. So basically
- 27:20we can add
- 27:22dielectrics which have which
- 27:24which which have a much higher
- 27:25dielectric constant and what this lets
- 27:28us do is it further helps us in
- 27:30spreading out the depletion region and
- 27:33the electric field can be lowered
- 27:36by using a high permittivity dielectric
- 27:38instead of a low permittivity dielectric
- 27:39for the field plate oxide.
- 27:41So so we experimented with this idea way
- 27:43back in 2021 with Epi from Keima from
- 27:48Jacob Leach. These are thin like 1.7
- 27:51micron
- 27:52relatively heavily doped
- 27:54epitaxial layers and we
- 27:57added these high dielectric constant
- 27:59field plates.
- 28:01In this particular case it was a
- 28:02superlattice of barium titanate and
- 28:04strontium titanate that got annealed and
- 28:06mixed up and with an effective
- 28:08dielectric constant close to 300. And by
- 28:11doing this we were able to get 600
- 28:16close to 700 V breakdown
- 28:18in this thin epitaxial layer
- 28:21without compromising the on state of the
- 28:23device, right? So the no field plate
- 28:25device and the field plate device have
- 28:26the exact same on state characteristics
- 28:29in terms of on resistance, the turn on
- 28:32voltage and so on.
- 28:33But we got a huge improvement in in the
- 28:36reverse blocking capability which is
- 28:37exactly what we want and so we were able
- 28:39to get
- 28:40on resistance which are below 1 mΩ cm
- 28:43squared at 600 V
- 28:44using this approach.
- 28:46Later we extended this idea by using a
- 28:49load of thicker epitaxial layers, 11
- 28:51microns of a protection layer and with
- 28:53low doping.
- 28:54Uh and you can look at these log ID
- 28:56curves. These are very ideal diodes, uh
- 28:59Schottky diodes essentially, ideality
- 29:01close to one,
- 29:02uh nicely scaling with area, and uh the
- 29:05breakdown voltage was also
- 29:08constant across 50 [snorts] micron
- 29:10diameters to 300 micron diameters in
- 29:12this in this uh in this particular um
- 29:15uh device, and we were now able to get
- 29:17up to like 2.2 kV uh Schottky diodes
- 29:22uh
- 29:22on uh gallium oxide layers with a high K
- 29:25field plate.
- 29:29So so So these devices still have a
- 29:32triangular electric field profile uh
- 29:34because you have when you deplete the
- 29:35charge, you have uniform charge uh and
- 29:38and you use Poisson's equation or
- 29:41Gauss's law. So basically, you will find
- 29:43the electric field is is is linear, uh
- 29:45you have triangular field profile.
- 29:48But in silicon, you can actually do
- 29:50charge balancing. So essentially, you
- 29:52can have columns of P-type and N-type
- 29:54material
- 29:55uh which if the quan- if the charge is
- 29:58equal, then you can get a net zero
- 30:00charge in the in the depleted layer,
- 30:03uh which results in a flat or a constant
- 30:06electric field profile, and that gives
- 30:08you twice the breakdown voltage. So
- 30:10that's the concept of a silicon
- 30:11superjunction.
- 30:13Um
- 30:14So you get twice the breakdown voltage,
- 30:16but more importantly, the fact that you
- 30:18actually have these alternating pillars
- 30:20of P and N-type region
- 30:22uh means uh that you can actually now
- 30:24dope the material heavily and still
- 30:25deplete it. And so that actually gives
- 30:28you a much lower on resistance. So the
- 30:29winner in a superjunction is not just
- 30:31twice the
- 30:32uh breakdown twice the voltage, but
- 30:34actually a much reduced on resistance
- 30:36because now you're able to dope the
- 30:37material higher and still deplete it
- 30:39using these columns of charge balanced
- 30:41P-type and N-type materials. So, to do
- 30:43something similar in gallium oxide, uh
- 30:45it's it's going to be hard because we
- 30:46don't have P-type material, right? So,
- 30:48we were now thinking about ideas of
- 30:49using a dielectric and a fringing
- 30:51electric field within the dielectric to
- 30:54be able to now have a similar effect,
- 30:56superjunction-like effect in gallium
- 30:58oxide. And we tested out this idea uh in
- 31:01a in a lateral geometry first. Uh we
- 31:03made some analytical models of this
- 31:05design and you can effectively mimic a
- 31:07superjunction by carefully choosing the
- 31:10the aspect ratio of the structure,
- 31:13uh the width of these dielectrics, uh
- 31:16and the aspect ratio. If if you
- 31:17carefully choose those values, then
- 31:19experimentally we've been able to show
- 31:21that you can actually get very high
- 31:22figure of merit, uh which at this point
- 31:25in 2022 crossed the silicon carbide line
- 31:28uh with just 5 microns of um
- 31:31anode-to-cathode distance in a lateral
- 31:33topology, uh we were able to block close
- 31:35to 1,500 V
- 31:37on average electric field of 3 MV/cm.
- 31:40Uh so,
- 31:41so so one could kind of so so a new
- 31:44material with a new challenge in terms
- 31:46of not having P-type leads to uh you
- 31:48know, you have to come up with new ideas
- 31:51in terms of field management. And so so
- 31:53using dielectrics carefully can can
- 31:55uh can kind of uh enable such such novel
- 31:58devices.
- 32:00So, uh the other way to engineer the
- 32:02electric field profile would be to go
- 32:05uh take advantage of the geometry,
- 32:07right? So, in this case, a planar
- 32:09Schottky is going to have um
- 32:11triangular field profile, but if we etch
- 32:14down this layer, add a dielectric, and
- 32:17have a sidewall metal, then we can have
- 32:20field cancellation,
- 32:22and we can reduce the electric field at
- 32:24this metal-semiconductor
- 32:26uh
- 32:27junction.
- 32:28And we can push the peak electric field
- 32:31from the metal-semiconductor junction
- 32:33into the into the um
- 32:36into the semiconductor layer.
- 32:38Uh and so if you get able to push the
- 32:40electric field into the semiconductor
- 32:42layer, then that basically means that
- 32:44uh, field emission tunneling under
- 32:46reverse bias is reduced. So, this is the
- 32:49reduced surface field effect or resurf
- 32:51effect. And so, so in my group um, we
- 32:54basically took this idea and then
- 32:56modified it to include high K
- 32:58dielectrics.
- 32:59And if we had high K dielectrics, we can
- 33:01actually further reduce the surface
- 33:04electric field
- 33:06uh, compared to a low K dielectric. And
- 33:08what that helps us is that now we can
- 33:11start using a low work function metal
- 33:14and you can make a Schottky diode with a
- 33:16low turn on voltage while still
- 33:18preserving the reverse leakage because
- 33:20you're reducing the surface electric
- 33:22field. So, it kind of removes the
- 33:23trade-off or modifies the trade-off
- 33:24>> [snorts]
- 33:25>> between the on state and off state uh,
- 33:27for a Schottky diode.
- 33:29So, we further uh, simulated these
- 33:31devices and uh, you can if you if you
- 33:34engineer them uh, carefully with the
- 33:36right aspect ratio, you can get to very
- 33:38low surface electric fields in these
- 33:40devices. Okay?
- 33:41And and um,
- 33:43and you can push the peak electric field
- 33:45within the semiconductor. And and so,
- 33:48so, so, so this was kind of
- 33:50experimentally realized um,
- 33:52using platinum and ruthenium as uh, the
- 33:55metal
- 33:57uh, metal layer uh, and barium titanate
- 34:00as the high K uh, oxide.
- 34:03And we were able to demonstrate um,
- 34:06tunability of the forward turn on
- 34:08voltage. So, lower uh, work function
- 34:10metal uh, like ruthenium gave gave us a
- 34:13lower turn on voltage as still good
- 34:15current densities uh, and uh, platinum
- 34:18gave us slightly higher uh, turn on
- 34:19voltage. And we also made large area
- 34:21diodes. These are 2 by 2 mm diodes that
- 34:24are
- 34:24relevant uh, for power electronics. So,
- 34:27essentially here we were able to measure
- 34:29on wafer uh, currents up to 20 amperes
- 34:32uh, in a 2 by 2 mm uh, device using
- 34:35ruthenium as a contact.
- 34:39And what is outstanding is that the
- 34:41reverse leakage in these devices are
- 34:43close to noise floor and very low
- 34:45values.
- 34:47And when we scale the area of these
- 34:49devices, the breakdown voltage does
- 34:50suffer, which means we do have some weak
- 34:52spots when we scale the area. We still
- 34:54need to understand the microstructure
- 34:56and the leakage mechanisms.
- 34:59And and maybe killer defects in the
- 35:01epitaxial layers and so on. So these are
- 35:03open questions that is
- 35:05these are
- 35:06important questions to look at
- 35:08when we try to scale the area of the
- 35:10devices. But nevertheless, we can see
- 35:12that the reverse leakage current in
- 35:13these structures are extremely extremely
- 35:15low.
- 35:18And and what is now more exciting is we
- 35:19did some capacitance measurements,
- 35:21estimated the stored charge in these in
- 35:24these diodes and try to compare it to
- 35:27silicon carbide bare die
- 35:30off-the-shelf components. And we are
- 35:32able to get lower
- 35:34charge, lower stored energy in these in
- 35:36these in these diodes compared to
- 35:39silicon carbide. So we actually have the
- 35:41lowest
- 35:42stored charge forward voltage product of
- 35:44any gallium oxide diode
- 35:46with more than a 1 kV 1 amp rating in
- 35:49these in these
- 35:51in this trench high K recess
- 35:54diode approach.
- 35:58So so so more more recently we have
- 36:01uh
- 36:03started working on adding these
- 36:06P-type oxides. So we've done nickel
- 36:08oxide in this slide I'm showing chromium
- 36:10oxide.
- 36:11So this is thin layers of P-like oxides
- 36:15which give you a built-in potential
- 36:17close to 2 volts.
- 36:19So compared to a Schottky, you do suffer
- 36:21slightly higher forward voltage drop,
- 36:24but the enhanced built-in potential here
- 36:27gives you outstanding reverse leakage
- 36:28characteristics, almost noise floor
- 36:30level leakage. And we've been able to
- 36:31make diodes with a few amps forward
- 36:35current and breakdown voltages as high
- 36:37as 3 kV.
- 36:39Uh and so so once we made these uh
- 36:43amp
- 36:443 kV 1 amp 3 kV diodes, we collaborated
- 36:47uh with uh The Ohio State University,
- 36:49Professor Jin Wang's group, to do double
- 36:52pulse measurements in these in these
- 36:54diodes. Uh so and then estimated or
- 36:57calculated the reverse recovery time in
- 36:59these diodes, which is presented in uh
- 37:01APEC and uh
- 37:03uh the Applied Power Electronics
- 37:04Conference uh a few months ago. And so
- 37:07here uh we can get extremely impressive
- 37:11reverse recovery times uh in these
- 37:13diodes. So although we are adding a
- 37:15P-type oxide that transport is dominated
- 37:17by electrons, so so the the reverse
- 37:20recovery is still very fast, unlike, you
- 37:22know, uh silicon PIN diode where you
- 37:25worry about conductivity modulation uh
- 37:27and reverse recovery is much large uh a
- 37:29larger time. So so so this reverse
- 37:32recovery time starts to look more like a
- 37:33Schottky diode, although we have uh you
- 37:35know, P-type oxide over here. So
- 37:37transport is dominated by electrons in
- 37:39our understanding, cuz these things need
- 37:41to be studied more carefully.
- 37:43Uh so so so now, you know, these uh
- 37:46diodes these are some of the highest
- 37:49test voltage and lowest reverse recovery
- 37:51charge reported for gallium oxide. And
- 37:53and these numbers are uh promising. We
- 37:56did some benchmarking with silicon
- 37:57carbide and the reverse recovery time uh
- 38:00is definitely uh
- 38:02smaller than silicon carbide at at
- 38:04similar voltage rating.
- 38:06So that's quite exciting and you know,
- 38:07we continue to push some of this very
- 38:09recent results.
- 38:11And um
- 38:12and more recently in my group, we've
- 38:14been able to push um these
- 38:17heterojunction diodes uh to about 10
- 38:20kilovolt uh with reasonable on
- 38:22resistance translating to a figure of
- 38:24merit that's very close to silicon
- 38:26carbide theoretical line.
- 38:28And this is
- 38:30diode that survived three sweeps
- 38:33and even more like 10 kilovolts and this
- 38:36[snorts] is basically the
- 38:37characteristics before and after the
- 38:38sweep.
- 38:39And if you translate
- 38:41this is 20 micron thick AP and if you
- 38:43translate this to an electric field at
- 38:46the junction it works out to be
- 38:48something around 5 mega or 5.3 mega per
- 38:51centimeter.
- 38:52So this is very recent results
- 38:54to be presented in the device research
- 38:56conference
- 38:57in Michigan later later this month by
- 39:00Ejan and Liu.
- 39:02So we are starting to see these 10 KB
- 39:04diodes and there there there there is
- 39:05also reports from University of Florida.
- 39:08So they've been able to measure up to
- 39:1013.5 KB in gallium oxide as well. So
- 39:13and there's lots of papers from China
- 39:15where they're starting to report high
- 39:17breakdown voltages as well. So so it's
- 39:19quite quite an exciting time for the for
- 39:21the material.
- 39:22So so that's the diode. So so so
- 39:24constant progress in terms of
- 39:26high voltage
- 39:28low stored charge diodes.
- 39:31So in my group in the remaining
- 39:345 or 10 minutes I would like to
- 39:35highlight some work we are doing on the
- 39:37transistors or switches.
- 39:39So
- 39:40So there is no P type availability right
- 39:43and so we have to do a junctionless
- 39:46architecture. In this case
- 39:49these are vertical finfets so we define
- 39:51narrow channels about 200 nanometer
- 39:55wide channels of low doped gallium oxide
- 39:59and then we use metal oxide
- 40:01semiconductor junction on the side wall
- 40:03of this fin
- 40:04for the gating purpose. And so so then
- 40:07that way you gate through the side walls
- 40:09both the side walls and then you control
- 40:11the current flow from the source to the
- 40:13bottom [snorts] drain. Right. So it's a
- 40:15vertical finfet no junctions, no P-type
- 40:18layers involved, all unipolar.
- 40:21So, hopefully these can be like fast
- 40:22switching
- 40:24um
- 40:24transistors in the future.
- 40:26So, this is the SEM image of the fin fin
- 40:30SEM image of the transistors we have
- 40:31made. You can see
- 40:34near vertical fins, nice corner rounding
- 40:37to manage electric fields in these
- 40:38devices.
- 40:39Uh and we can see nice gates on the
- 40:42sidewall of these devices. The
- 40:43fabrication is a little bit challenging,
- 40:46nevertheless we've been able to
- 40:47fine-tune this process over
- 40:49over generations and now we have a nice
- 40:52a working process in here in the UCSB
- 40:54nanofab, which is a fantastic nanofab
- 40:57for for research.
- 41:00Uh
- 41:01And so, so so so these are the vertical
- 41:03finfets and and earlier this year sort
- 41:06of
- 41:07right so so so so my group so we
- 41:10reported 1.8 kV transistors.
- 41:15Uh so so these are 1.8 kV transistors um
- 41:19with 3.2 mΩ cm² on resistance.
- 41:22Uh and the novelty here is that we added
- 41:25a field oxide in the bottom of the
- 41:27trench. When you add a field oxide,
- 41:29uh this can result in enhanced breakdown
- 41:32voltage as seen from this particular
- 41:33comparison. So, without the field oxide,
- 41:37these devices broke down at 800 V, but
- 41:39we were able to push it out to 1.8 kV
- 41:42um
- 41:43by addition of the field
- 41:45So so since we're working on bulk
- 41:47substrates,
- 41:49uh these devices actually have excellent
- 41:51on-off ratio. The off-state leakage
- 41:53current is
- 41:55uh pretty low. The on-off ratio is very
- 41:57good, 10 to the 9.
- 41:58Um
- 42:00And so so that's because we have the
- 42:02benefit of working on a very
- 42:03high-quality crystal crystalline
- 42:04substrate
- 42:06uh that nicely follows onto the
- 42:07epitaxial layer in terms of the quality.
- 42:11Um
- 42:12And
- 42:13so even more recently, which is this is
- 42:16some very new data, it will be presented
- 42:18later this month
- 42:20later this month at the device research
- 42:22conference. Again, Saurabh went on to
- 42:24become a professor at NC State.
- 42:26So Saurabh is going to present this in
- 42:28DRC
- 42:29end of this month. She's been able to
- 42:31make 3.4 kilovolt transistors.
- 42:35Um again, excellent on-off ratio 10 to
- 42:37the 10. These are enhancement mode. Um
- 42:40slightly higher on resistance in this
- 42:42case and we know how to how to make this
- 42:43better in the future generations.
- 42:45And we are able to get breakdown very
- 42:49low reverse leakage for the transistor
- 42:51until it catastrophically breaks down at
- 42:543.4 kilovolt here. So the most exciting
- 42:58part about this particular,
- 42:59you know, device and this generation of
- 43:02device is actually when we compare this
- 43:04to gallium nitride and silicon carbide.
- 43:07So so although gallium nitride and
- 43:09silicon carbide can genetically hold
- 43:10high electric fields,
- 43:12but uh
- 43:14but for for devices,
- 43:17say a 3.3 kV devices, devices in silicon
- 43:20carbide, you actually need 33 microns of
- 43:22drift layer. Uh and
- 43:25and so this translates to an average
- 43:27electric field handling capability of
- 43:29about 1 megavolt per centimeter. And
- 43:31that's the same for gallium nitride as
- 43:33gallium nitride FinFETs from MIT.
- 43:36Uh and so
- 43:37um
- 43:38whereas in gallium oxide, we are able to
- 43:40block 3.4 kV with just 11 microns of the
- 43:44drift layer. And this translates to
- 43:45about three times higher electric field
- 43:47handling capability in this material
- 43:49compared to gallium nitride and silicon
- 43:50carbide. So I plotted this average
- 43:53electric field as a function of the
- 43:54actual breakdown voltage. So normally
- 43:56lots of groups report excellent high
- 43:59average fields at low
- 44:02uh gate drain distance in a lateral
- 44:03device or a low thickness epi in a
- 44:05vertical device.
- 44:07But but scaling that to higher voltages
- 44:09is actually challenging. But here we've
- 44:11been able to
- 44:12simultaneously get high breakdown fields
- 44:16at high breakdown voltages. And these
- 44:19are some record results right now. We
- 44:21presented later this month in DRC.
- 44:25I would also like to give a shout out to
- 44:28an excellent result from Japan.
- 44:30This is 10 kV transistor from Novel
- 44:32Crystal Technology. And uh and
- 44:36And so this is an amazing
- 44:39development for the field. So so this is
- 44:41a very recent work from Japan. They
- 44:43demonstrated 10 kV vertical transistors
- 44:45in gallium oxide as well.
- 44:47Okay, with that I'd like to summarize
- 44:49that you know
- 44:50using this low doped epitaxial layers,
- 44:55we've been able to get the highest
- 44:56average field in any vertical power
- 44:58transistor.
- 45:00And more recently also some diodes
- 45:02impressive diodes. And we're starting to
- 45:04switch these devices. And And the diodes
- 45:06are showing some early promise in terms
- 45:08of the reverse recovery time and so on
- 45:12and so forth. And again a big shout out
- 45:14to my entire group here
- 45:15and funding agencies and collaborators.
- 45:19So with that I would like to
- 45:22thank everyone for your attention and
- 45:24I'll be very happy to answer questions.
- 45:27>> Thank you, Sriram.
- 45:28Great presentation and a lot of results.
- 45:30An incredibly lot of results and even
- 45:32this year.
- 45:33>> Yeah.
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